Weider 831.153930 User Manual Download | Manualshive

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Summary of Contents for 831.153930

Page 1: ...t _ X E R C I _ E E Q LI I P M E N V 0 Ol_m HELPLINE 800 736 6879 SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 I ACAUTION Read alll_ l_autionsand Inl_uru_ tin In _ls martial Ilefom ullng arts_l_ sa_t_ mimmd for tUtu_ USER S MANUAL Patent Pending r www weiderfitness com new products prizes fitness tips and much more ...

Page 2: ... TROUBLESHOOTING 25 CABLE DIAGRAMS 26 ORDERING REPLACEMENT PARTS Back Cover FULL 90 DAY WARRANTY Back Cover Note A PART IDENTIFICATION CHART and a PART LIST EXPLODED DRAWING are attached in the center of this manual Remove the PART IDENTIFICATION CHART and the PART LIST EXPLODED DRAWING before beginning assembly 2 ...

Page 3: ...cise l_t could cause the wek ht systemtotip 12 Never releue the butt_m fly_ arm_ leg lever squat arm lat bar roW_ bar or IImndle while weights m raised The weighs will fall with groatfom_ 14 Make sum that the cables remain on the pul leys at all tbnes If_thecables bind whReyou am exercising s copin n_late_yand make sure that the cablu m on aR o the pulleys l If you fe_ pain or dizdnes_at any_gme w...

Page 4: ...LPLINE at 1 800 736 6879 Monday throughSaturday 7 a m until7 p m Central rime excludingholidays To help us assistyou please note the product model number and serial number before calling The model number is 831 153930 The serial numbercan be found on a decal attachedto the weight system see the front cover of this manual for the locationof the decal Before reading further please review the drawing...

Page 5: ...iver One phillipsscrewdriver One rubber mallet You will also need grease or petroleum jelly a small amount of soapywater and masking tape Note Assembly will be more convenient if you have a socket set a set of open end or closed end wrenches or a set of ratchet wrenches How to Identify Parts To help you _denhfythe small parts used inassembly a PART IDENTIFICATION CHART _sincludedin the center of t...

Page 6: ... 5116 Nylon Locknuts 86 2 Attach the Outer Cap 24 to the Short Base 2 wtth two 8 x 3 4 Screws 98 Press two 2 x 3 Inner Caps 58 intothe Foot Plate 53 Attach the Foot Plate to the Long Base 120 with two 5 16 x 2 112 Carriage Bolts 110 and two 5116 Nylon Locknuts 86 3 Attach the tether on the Pin 112 to the Long Base 120 witha 10 x 1 Screw 14 Attach the four Knee Rest Bumpers 123 to the Squat Knee Re...

Page 7: ...ide the Seat Upright 9 onto the two indicated 5 16 x 2 1 2 Carriage Bolts 110 in the Short Base 2 Finger tightena 5 16 Nylon Locknut 86 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet 6 Hold the Seat Frame 8 between the Seat Upright 9 and the ButterflyUpright 3 Attach the Seat Frame to the Seat Uprightwith two 5 16 x 3 314 Bolts 92 two 5 16 Washers 90 and two 5 16 Nylon Locknuts 86 D...

Page 8: ...right 5 Slide the Swivel Uprightonto the two indicated5 16 x 2 1 2 Carriage Bolts 110 in the Long Base 120 Finger tighten a 5 16 Nyk_n Locknut 86 onto each Carriage Bolt Do not tight en the Nylon Locknuta yet Press two Swivel Bushings 66 into the Swivel Carriage 46 13ghten an Adjustment Handle 65 into the Swivel Carriage 46 Orient the Swivel Carriage as shown Slide the Carriage onto the Swivel Upr...

Page 9: ...Weights 44 ontothe Weight Guides Make sure that the Weights are turned so the grooved sides of the Weights are facing downward Press a WeightTube Bumper 48 into the lower end of a Weight Tube 43 Insert the WeightTube into the centers of the Weights 44 Make sure that the Weight Tube Is turned as shown Lubricatethe two outer holes in a Top Weight 45 Slide the Top Weight onto the Weight Guides 42 Mak...

Page 10: ...ylon Locknuts 87 used In steps 2 13 14 Open the parts bag labeled ARM ASSEMBLY Press three 1 1 2 x 2 Inner Caps 21 into the Leg Lever 10 Attach the Eyebolt 116 to the Leg Lever with a 3 8 Washer 91 and a 318 Nylon Jamnut 113 Lubricate a 3 8 x 2 1 2 Bolt 18 with grease Turn the Leg Lever 10 so that the welded tab is on the indicated side and attach the Leg Lever to the Seat Upright 9 with the Bolt ...

Page 11: ...the Right Butterfly Arm 26 to the Butterfly Frame 47 with the Bolt the two Plashc Washers two Butterfly Caps 57 two 3 8 Washers 91 and a 3 8 Nylon Jamnut 113 as shown Make sure that the recessed sides of the Plastic Washers are fitted over the welded bushing In the Butterfly Arm Do not overtlghten the Nylon Jamnut the Butterfly Arm must be able to pivot easily Repeat this step with the Left Butter...

Page 12: ...Wrap the Swivel High Cable 74 over a 4 112 Pulley 119 Attach the Pulley insideof the indicat ed bracket on the Top Frame 6 with 3 8 x 1 3 4 Bolt 93 and a 3 8 Nylon Locknut 87 22 Liftthe Weight Tube 43 and the Top Weight 45 closestto the Swivel Upright 5 Make sure that the small pin on the Weight Tube is insideof the groove under the Top Weight Insert a WeightPin 50 into the stackof Weights 44 Plac...

Page 13: ...17 around a 3 1 2 Pulley 78 Attach the Pulley and a Cable Trap 68 to the bracket on the Swivel Upright 5 with a 3 8 x 2 Bolt 100 and a 3 8 Nylon Locknut 87 Make sure the Cable Trap is turned to hold the Cable In the groove of the Pulley 27 Attachthe end of the Swivel Cable 17 to the bracket on the Swivel Carriage 46 with a 3 8 x 1 Bolt 13 and a 3 8 Nylon Locknut 87 28 Locate the Let Cable 88 which...

Page 14: ...Cable Trap Is turned to hold the Cable In the groove of the Pulley 31 Attach the end of the Lat Cable 88 inside of the ButterflyTop Frame 7 witha 5 16 x 2 1 2 Bolt 59 two 5 16 Washers 90 and a 5 16 Nylon Locknut 86 32 Locate the Butterfly Cable 69 which Is the shortest Cable Attach the Cable to the Pivot Bracket 70 on the Left ButterflyArm 25 with a 5 16 x 1 Shoulder Bolt 103 and a 5 16 Nylon Lock...

Page 15: ...rned to hold the Cable In the groove of the Pulley 36 Attachthe ButterflyCable 69 to the Pivot Bracket 70 on the Right ButterflyArm 26 with a 5 16 x 1 Shoulder Bolt 103 and a 5 16 Nylon Locknut 86 37 Locate the Leg Lever Cable 75 which Is 98 1 2 long and has an eyelet on one end end e thread ed pin on the other end Route the eyelet end of the Cable throughthe Seat Upright 9 and attach it to the ta...

Page 16: ... Lever Cable 75 to the U bracket 64 with a 114 Washer 97 and a 1 4 Nylon Locknut 34 Note Do not completely tighten the Locknut It should be threaded only two turns onto the end of the Cable 42 Locate the Swivel Low Cable 72 which Is the only remaining cable that has an eyelet on one end and a ball on the other end Route the eyelet and of the Cable through the cage on the Long Base 120 and through ...

Page 17: ... 72 undera 3 1 2 Pulley 78 Attach the Pulley to the indicated brack et on the Long Base 120 with a 318 x 1 3 4 Bolt 93 and a 3 8 Nylon Locknut 87 47 Wrap the Swivel Low Cable 72 over a 3 1 2 Pulley 78 Attach the Pulley and a Cable Trap 68 between the indicated holes in the Pulley Plates 63 with a 318 x 2 Bolt 100 and a 3 8 Nylon Locknut 87 Make sure that the Cable Trap Is turned to hold the Cable ...

Page 18: ...Bolt 59 two 5 16 Washers 90 and a 5 16 Nylon Locknut 86 51 Locate the Squat Cable 73 which Is the only remaining cable Attach the eyelet end of the Cable inside of the Long Base 120 with a 5 16 x 2 1 2 Bolt 59 two 5 16 Washers 90 and a 5 16 Nylon Locknut 86 52 Wrap the Squat Cable 73 over a 3 1 2 Pulley 78 Attach the Pulley a Cable Trap 68 and two 314 Spacers 124 between the indicated brackets on ...

Page 19: ...o the end of the Squat Cable 73 Liftthe Weight Tube 43 and the Top Weight 45 and make sure that the small pin on the Weight Tube is insideof the groove under the Top Weight Hold the Weight Tube 43 and the Top Weight 45 a few inches over the weight stackand insert the Weight Pin 50 Screw the end of the Cable 73 two full turns intothe WeightTube Then tightenthe Nut againstthe 1 2 Washer 1 Remove the...

Page 20: ...an Inner Cap w Hole 111 onto the Squat Handle and press it ontothe end of the SquatArm Wet the Squat Handle with soapy water Slide an 8 Handgrip 84 onto the Squat Handle Repeat this step with the other end of the Squat Arm 32 60 Attach the Squat Arm 32 to the Squat Bracket 37 with two 3 8 x 2 1 2 Carriage Bolts 106 two 3 8 Washers 91 and two 3 8 Nylon Locknuts 87 Do not tighten the Nylon Locknuts ...

Page 21: ...until it is tight 62 Attach the Curl Pad 11 to the Curl Post 12 with two 114 x 314 Screws 114 L L 38 62 12 114 63 Make sure that all parts have been properly tightened The use of the remainingparts will be explained in ADJUSTMENTS beginning on page 22 of this manual Before using the weight system pulleach cable a few times to make sure that the cables move smoothly over the pulleys If one of the c...

Page 22: ... RESISTANCE CHART on page 24 to find the approximate amount of resistance at each weight station ATFACHING THE ACCESSORIES TO THE HIGH PULLEY STATION OR THE LOW PULLEY STATION Attach the Lat Bar 79 to the Lat Cable 88 witha Cable Clip 83 For some exercises the Chain 81 should be attached between the Lat Bar and the Lat Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar a...

Page 23: ...r not shown and then turn the Handle clockwise untilit is tight The heightof the Swivel Carriage not shown can be adjusted in the same way using the AdjustmentHandle not shown ADJUSTING THE SQUAT KNEE REST To use the Squat Knee Rest 41 pivot it down to the positionshown and insert the Pin w Tether 112 into the holes inthe Squat Knee Rest and the LongBase 120 When the Squat Knee Rest 41 is not in u...

Page 24: ... due to differ ences In Individual weight plates as well as friction between the cables pulleys and weight guides WEIGHT Top 1 2 3 4 5 6 7 8 9 10 HIGH LOW LEG BU I FERFLY PRESS SQUAT SWIVEL PULLEY PULLEY LEVER ARM ARM STATION STATION Ibs Ibs Iba Ibs Ibs Ibs Ibs 14 14 22 17 24 59 16 25 25 35 26 39 87 26 38 36 53 36 55 116 39 48 44 67 45 70 136 52 61 60 91 54 89 170 59 68 70 111 63 104 192 74 80 80 ...

Page 25: ...x 2 Bolt 100 Cable Trap 68 and 3 1 2 Pulley 78 from the indicated bracketon the Long Base 120 Reattach the Pulley and Cable Trap between a lower set of holes with the Bolt and Nylon Locknut See drawing 3 To tightenthe other five cables first remove the upper or lower 318 Nylon Locknut 87 3 8 x 2 Bolt 100 3 1 2 Pulley 78 and Cable Trap 68 from the Pulley Plates 63 or Small Pulley Plates not shown R...

Page 26: ...es Use the diagrams to make sure that the cables have been assembled correctly IMPORTANT If the cables have not been cor_ ctly routed the weight system wnl not function properly and damage may occur Cable Identification Chart ButterflyCable 69 58 Swivel Low Cable 72 205 Squat Cable 73 175 1 4 Swivel HighCable 74 126 1 2 Leg Lever Cable 75 98 1 2 Lat Cable 88 89 1 4 Swivel Cable 17 115 3 8 I at Cab...

Page 27: ...Leg Lever Cable 75 3 Swivel Low Cable 72 Swivel Cable 17 3 27 ...

Page 28: ...t Some parts may have bean pre aseambled for shipping purposes If you cannot find a part In the parts bags check to sea if it has bean pre assembled Note Assembly Is divided Into four stages 1 frame assembly 2 arm assembly 3 cable assembly and 4 seat assembly The hardware for each stage Is packaged In separate bags WAIT UNTIL YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG LABELED FOR THAT ASS...

Page 29: ...1 Round Inner Cap 29 1 112 x 2 Inner Cap 21 2 x 2 1 2 Inner Cap 125 III II II 1 112 Square Inner Cap 67 12 Square Inner Cap 105 2 x 3 Inner Cap 58 II II IIII II II ILL ...

Page 30: ...89 3 4 Spacer 124 1 2 Nut 118 318 Nylon Locknut 87 8 3 8 Nylon Jamnut 113 5 16 Nylon kocknut 88 8 1 4 Nylon kocknut 34 4 1 2 Pulley 119 Not shown to scale r _ _ t c_J V Pulley 55 Not shown to scale r _ 3 112 Pulley 78 Not shown to scale _ 1 5 16 x 3 1 2 Bolt 94 D 3 8 x 3 3 4 Bolt 122 5 16 3 3 4 Bolt 92 D 3 8 x 6 1 2 Bolt 98 ...

Page 31: ...8 x 1 Bolt 13 10 x 1 Screw 14 B L_ I 5116 x 2 112 Carriage Bolt 1 5 16 x 2 1 2 Bolt 59 3 8 x 2 1 2 Bolt 18 L_ I 5 16 x 2 3 4 Bolt 85 3 8 x 2 314 Bolt 101 3 8 x 3 Bolt 107 _ 1 5116 x 3 4 Button Head Screw 51 114 x 3 4 Screw 114 8 x 3 4 Screw 98 _ 1 _ 1 318 x 3 Button Head Bolt 104 D 3 8 x 3 1 4 Bolt 96 D 3 8 x 7 Bolt 30 ...

Page 32: ...SAVE THIS PART LIST EXPLODED DRAWING FOR FUTURE REFERENCE ...

Page 33: ...flyCap 7 2 x 3 Inner Cap 4 5 16 x 2 1 2 Bolt 2 L pin w Tether 1 Offset Double U bracket 1 Double U bracket 2 Pulley Plate 1 U bracket 1 AdjustmentHandle 2 Swivel Bushings 1 1 1 2 Square Inner Cap Cable Trap ButterflyCable Pivot Bracket Long Frame Plate Swivel Low Cable Squat Cable Swivel High Cable Leg Lever Cable Swivel Cage Leg Lever Bumper 22 3 1 2 Pulley 1 Lat Bar 1 Row Bar 1 Chain 1 Handle 3 ...

Page 34: ...21 43 ...

Page 35: ...he left When requestinghelp or service or ordering pads please be prepared to provide the followinginformation The MODEL NUMBER of the product 831153930 The NAME of the product WELDER PRO 4850 weight sys tem The KEY NUMBER and DESCRIPTION of the PART see the PART LIST and EXPLODED DRAWING inthe center of this manual SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 1 FULL 90 DAY WARRANTY For 90 days f...

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