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ROCK DOG ROUTER 

OWNER’S MANUAL FOR USE AND MAINTENANCE

 

PLEASE READ THE SAFETY INSTRUCTIONS CAREFULLY BEFORE USING YOUR ROCK DOG PROFILING MACHINE. MAKE 

SURE TO KEEP THIS HANDBOOK IN A SAFE PLACE AND IN A GOOD CONDITION FOR THE FUTURE REFERENCE, 

DISREGARDING INSTRUCTIONS IN THIS MANUAL IN THIS MANUAL COULD RESULT IN INJURY OF PEOPLE OR 
EQUIPMENT. THE MANUFACTURER IS NOT RESPONSIBLE FOR PROBLEMS ARISING FROM NEGLECT OF 

INSTRUCTIONS OR MISUSE OF EQUIPMENT. 

1. INTRODUCTION

The portable shape-milling machine Rock Dog Router has been designed and built for milling, shaping and 
polishing the edges of slabs of marble, granite or other stone materials in various profiles and thicknesses, 

safely and in compliance with current safety standards. 

2. GENERAL OPERATING INSTRUCTIONS

Do not remove any labels and/or instructions attached to the equipment for any reason. They contain

important information about the use and safe operation on the machine.

Improper use, unauthorized repair and/or any other kind of modification to the machine may cause dangerous
working conditions, and shall automatically void any warranty rights. Improper use means the use of the
machine under working conditions which are not in the conformity with the instructions in this manual and

which would be dangerous to operator or to bystanders.

Do not block motor cooling vent. Blocking the vent could result in motor damage.

Machine operator should wear personal protective equipment according to standard safety and accident
prevention precautions.

Disconnect the machine’s electrical supply when not in use.

Keep your workstation clean and organized to reduce the risk of accidents and injuries.

3. INSTRUCTIONS FOR CONNECTING THE POWER SUPPLY

The safe use of the electrical equipment requires adherence to fundamental safety precautions:

Do not use the equipment barefooted or without insulated footwear.

Do not remove the electrical plug from an outlet by pulling on the electrical cord;

Outdoor use is not recommended. Protect the machine from rain and store the machine in the dry place;

Extreme caution and care must be observed when using any extension cord connected to the machine’s

electrical cord.

If an extension cord must be used, make sure that it is of adequate wire size to carry the required voltage/
current safety (Extension cord 

wire diameter must be proportionally larger than the machine’s electrical cord,

according to its length. If wire size not adequate, each additional meter of extension cord shall cause a loss of

voltage, which could damage the motor.);

In general, the use of adapters and multiple jacks is not advised. If they are necessary, only use simple
adapters or multiple jacks complying with the latest safety standards.

Take care not to exceed the top limit of stated electrical supply and maximum power on the devices;

Keep children away from working area and do not let untrained or unauthorized persons use the machine;
Electrical safety of the machine is guaranteed only if it has been connected to an electrical system equipped
with regular grounding and a ground fault interrupter according to electrical safety requirements;

Please make sure connecting the machine to the adequate electrical supply required for maximum motor

performance.

Power supply an outlet must meet motor requirements and machine capacity as stated on the accompanying
wiring diagram.

4. INSTRUCTIONS FOR CONNECTING THE WATER SUPPLY

Make sure the water pressure is high enough to allow a smooth aquaplaning of the machine. The water supply
must deliver a minimum pressure of 60 PSI and flow capacity of least 4 Gallons per minute (15 liters/min.).

Easy test can be done: Put the machine on a slab in working position open the water supply, open first (back)

valve completely adjust second (front) valve so the tool has adequate water-cooling in working conditions. Now, let
go the machine if the machine begins to float from alone, the water pressure is ok for use.

Scratches could appear on the slab by lack of water pressure! 

If the machine is too low to the slab, little stone particles cannot pass and will scratch the surface. If low water 
pressure or to take extra safety precautions, adding a piece of plexiglass to the top can help prevent scratches 

Summary of Contents for ROCK DOG ROUTER

Page 1: ... 18 Frame 1 Piece Aluminum housing Power 2 4 HP Supply tensions 220V 60Hz single phase Thermal overload safety cut out Base Aquaplaning system Machine length 22 width 13 7 height 15 Power cord 20 feet 12 gauge AWF w ground Machine weight 77 lbs Packed wooden case 23 x 15 x 19 Shipping weight 100lbs ROCK DOG ROUTER ...

Page 2: ...e from rain and store the machine in the dry place Extreme caution and care must be observed when using any extension cord connected to the machine s electrical cord If an extension cord must be used make sure that it is of adequate wire size to carry the required voltage current safety Extension cord wire diameter must be proportionally larger than the machine s electrical cord according to its l...

Page 3: ...which must be equipped with a shut off and connect the other end to the male quick connect hose fitting which comes with the machine The water shut off allows you to turn off the water flow when the unit is temporarily not in use and during tool replacement The water supply must deliver a minimum pressure of 60 PSI and flow capacity of least 4 Gallons per minute 15 liters min It s recommended to u...

Page 4: ...pening too much could stop the aquaplaning system to work properly and make scratches on the slab While working the water stream should follow the clockwise rotation of the tool Start machine and adjust the tool Rotate the knob in a clockwise direction to raise and counterclockwise to lower the tool ONLY adjust the tool by turning spindle to avoid damaging the adjusting system The operator should ...

Page 5: ...NOB UP DOWN P2019 132 1 34 STOP SCREW M5X10 P2019 133 1 35 WASHER Ø8 P2019 134 1 36 SCREW M6X20 P2019 116 2 DENOMINATION ITEM PCS 37 PIN BEARING BLOCK P2019 135 1 38 PLATE SPRING P2019 136 2 38A WIDE WASHER Ø8X20 P2019 134A 1 39 PIN P2019 137 1 40 RUBBER SEAL P2019 140 1 41 SPINDLE MOOVING BLOCK P2019 138 1 42 SCREW M6X20 P2019 116 2 43 SPINDLE HOUSING P2019 139 1 44 BELT 630X20X1 7 P2019 341 1 45...

Page 6: ...5 ...

Page 7: ... INSTRUCTIONS FOR CONNECTING THE POWER SUPPLY p 1 4 INSTRUCTIONS FOR CONNECTING THE WATER SUPPLY p 1 5 INSTRUCTIONS FOR MACHINE USE p 2 6 PREPARING THE MACHINE FOR OPERATION p 2 7 OPERATION p 3 8 MAINTENANCE AND CLEANING p 3 9 SPARE PARTS SPECIFICATION p 4 10 TABLE OF CONTENTS p 6 ...

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