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WEG Drive Scan, Manual

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8

DRIVE SPECIALIST

Table 8.2:

Torque X Power curve information for half rated speed

Load (%)

Efficiency

Mechanical power (kW)

Motor losses with drive (kW)

Electric power (kW)

50%

96,0%

93

8,87

101

75%

96,1%

139

12,95

152

100%

96,2%

185

16,81

202

8.2.2

Diagnostic

The Diagnostic page presents a health analysis of the inverter (

Figure 8.3

),evaluating the risk of its shutdown due

to the conditions of the AC power supply and the fans that cool the power semiconductors.

As for the fans, an estimate of the remaining days of operation is also shown, when the end of their expected
service life will be reached.

General health

Critical

3 minutes ago

Critical

Supply

Healthy

Cooling

Diagnostic

Thresholds

3 minutes ago

3 minutes ago

Figure 8.3:

Example of inverter health information flagged on the Diagnostic tab

1. Power supply:

The quality of the AC power supply is assessed through the reading of the inverter DC link voltage. The
average voltage of the DC link is directly related to the amplitude of the AC power supply (effective value).
During braking moments, that is, when the motor connected to the inverter output works as a generator, the
DC link voltage is no longer defined by the AC power supply.

Figure 8.4:

Indication of the power supply quality in relation to the effective AC power supply

The amplitude of the voltage ripple, especially the amplitude of the second harmonic (100 Hz for 50 Hz
AC power supply and 120 Hz for 60 Hz AC power supply), is directly related to the phase balance of the
three-phase supply voltages (

Figure 8.5

). In addition to the risk of the inverter going into fault mode due to

high voltage ripple (F006 Imbalance Phase Loss in the AC Power Supply), operation for a long time under
conditions of greater voltage imbalance may bring the following undesired effects:

a) Reduced service life of the DC link capacitors and inductors due to higher ripple current;

Low Voltage Devices | 8-3

Summary of Contents for Drive Scan

Page 1: ...Motors Automation Energy Transmission Distribution Coatings Drive Scan Drive Specialist Low Voltage Devices Manual...

Page 2: ......

Page 3: ...Manual Series Low Voltage Devices Language English Document Number 10009054128 00 Build 00 Products Publication Date 10 2021...

Page 4: ...Summary of reviews Version Revision Description 1 0X 00 First edition...

Page 5: ...RED ASSETS 4 2 4 6 INTERNET CONNECTION REQUIREMENTS 4 2 5 CONNECTING A DEVICE TO THE DRIVE SCAN 5 1 5 1 RECOMMENDATIONS FOR CONNECTION VIA RS 485 5 1 5 2 CFW11 FREQUENCY INVERTER 5 2 5 2 1 RS 485 5 2...

Page 6: ...7 2 POSSIBLE FORMS OF CONNECTIONS 5 25 5 7 3 MONITORING 5 25 6 SETTING THE DRIVE SCAN ON THE MFM 6 1 7 MONITORING DASHBOARD 7 1 7 1 ACCESS 7 1 7 2 FEATURES 7 1 7 3 PARAMETERS 7 1 8 DRIVE SPECIALIST 8...

Page 7: ...re than one attribute such as last value average value minimum value and maximum value DHCP Dynamic Host Con guration Protocol Protocol that allows devices newly connected to a network to obtain an IP...

Page 8: ...s designed to monitor information of different assets and assist in their maintenance The Drive Scan has dedicated rmware to integrate assets with the MFM platform performing several important tasks s...

Page 9: ...e the Drive Scan please check that the package contains the items listed below Figure Figure 2 1 shows the accessories contained in the package 1x WCD Drive Scan 2x WiFi antenna 1x power supply 12V 2x...

Page 10: ...the Drive Scan Physical Installation WARNING Be sure to power the Drive Scan within 110V to 220V power range with frequency from 50 to 60Hz Installation and con guration of the Drive Scan communicati...

Page 11: ...2 INSTALLATION RECOMMENDATIONS Low Voltage Devices 2 2...

Page 12: ...ter Estimation and prediction of variables through the Drive Specialist Access the WEG Motion Fleet management at https mfm wnology io ll out your registration and download the MFM guide To that end j...

Page 13: ...access the website https mfm wnology io Enter your email and password and click on the SIGN IN button as shown in Figure 3 2 If you don t have an account create one through the Sign up link Figure 3 2...

Page 14: ...ck on the Device option as shown in Figure 3 3 Figure 3 3 Registering a new device Step 3 Click on DEVICE button as shown in Figure 3 4 Figure 3 4 Adding a device Step 4 Select the Drive option and cl...

Page 15: ...previously registered on the MFM as described in Chapter 6 Select Drive Scan and click on the CONTINUE button as shown in Figure 3 6 Figure 3 6 Ading a drive Step 6 Click on the ADD button as shown i...

Page 16: ...owing settings are related to this choice Figure 3 8 Registering a drive Set the drive ModBus address Select the device model asset Enter the asset serial number Click on the SAVE button Step 8 Click...

Page 17: ...3 WEG MOTION FLEET MANAGEMENT Step 9 A Figure 3 10 shows the dashboard of the drive newly registered on the MFM Figure 3 10 Dashboard of the drive registered on the MFM Low Voltage Devices 3 6...

Page 18: ...x WCD ED300 DSLV x x x x x x x v1 00 v1 10 v1 17 v1 18 v1 19 v1 2x v1 6 0 v1 7 0 v1 8 x v1 9 x Wnology Edge Agent x x x x x x x x v1 0 xx v1 1 xx v1 2 xx v1 3 xx v1 4 xx v1 5 xx v1 6 0x v1 7 0xx v1 8...

Page 19: ...e Ethernet network Note It is only possible to monitor the SRW01 on Ethernet models Chapter 5 7 describes the settings and possible ways of connecting the relay to the Drive Scan 4 6 INTERNET CONNECTI...

Page 20: ...the termination resistors Figure 5 1 illustrates the situation SSW MVW CFW Drive Scan Termination Termination ModBus RTU network Figure 5 1 ModBus RTU network with WEG devices at the ends In case the...

Page 21: ...rdware accessories of the CFW11 compatible with Modbus RTU protocol Accessory WEG Item Firmware CFW11 Parameters Pin Signal RS485 01 10051957 V3 14 Table 5 2 1 Negative RxD TxD 2 Positive RxD TxD CAN...

Page 22: ...999 0 s Figure 5 4illustrates an RS 485 network among the CFW11 inverters using all communication modules Drive Scan RS485 1 2 3 CFW 11 4 RS485 01 A B GND CAN RS485 01 PLC11 A B RS485 05 A B GND Cabo...

Page 23: ...PROFINETIO 05 11550548 Table 5 5 Parameters related to the MODBUSTCP 05 ETHERNETIP 05 and PROFINETIO 05 accessories Parameter Description Values range P0723 Anybus identi cation 0 Inactive 10 RS485 19...

Page 24: ...5 192 27 255 255 255 224 28 255 255 255 240 29 255 255 255 248 30 255 255 255 252 31 255 255 255 254 P0849 Gateway 1 0 a 255 P0850 Gateway 2 0 a 255 P0851 Gateway 3 0 a 255 P0852 Gateway 4 0 a 255 Fig...

Page 25: ...tomatically The parameters read are transformed into attributes which can be Only at initialization Last value read Average value Minimum value Maximum value Every 5 minutes the Drive Scan publishes t...

Page 26: ...0037 Motor overload motorOverloadAvg motorOverloadMin motorOverloadMax Valor m dio Valor m nimo Valor m ximo P0002 Motor speed motorSpeedAvg Valor m dio P0009 Motor torque motorTorqueAvg motorTorqueMi...

Page 27: ...GND signal pin CRS485 11710626 Table 5 9 6 7 8 Table 5 7 Parameters related to the RS 485 communication accessories Parameter Description Values range P0308 Serial address 1 a 247 P0310 Serial baud ra...

Page 28: ...the Drive Scan a new reading cycle starts automatically The parameters read are transformed into attributes which can be Only at initialization Last value read Average value Minimum value Maximum val...

Page 29: ...037 Motor overload motorOverloadAvg motorOverloadMin motorOverloadMax Valor m dio Valor m nimo Valor m ximo P0002 Motor speed motorSpeedAvg Valor m dio P0009 Motor torque motorTorqueAvg motorTorqueMin...

Page 30: ...26 27 Table 5 9 Parameters related to the RS 485 communication accessories Parameter Description Values range P0308 Serial address 1 a 247 P0310 Serial baud rate 0 9600 bps 1 19200 bps 2 38400 bps P03...

Page 31: ...192 0 0 11 255 224 0 0 12 255 240 0 0 13 255 248 0 0 14 255 252 0 0 15 255 254 0 0 16 255 255 0 0 17 255 255 128 0 18 255 255 192 0 19 255 255 224 0 20 255 255 240 0 21 255 255 248 0 22 255 255 252 0...

Page 32: ...se readings as well as of the other assets connected to the Drive Scan a new reading cycle starts automatically The parameters read are transformed into attributes which can be Only at initialization...

Page 33: ...037 Motor overload motorOverloadAvg motorOverloadMin motorOverloadMax Valor m dio Valor m nimo Valor m ximo P0002 Motor speed motorSpeedAvg Valor m dio P0009 Motor torque motorTorqueAvg motorTorqueMin...

Page 34: ...s from pins 12 A 14 B and 16 GND The second interface consists of the signals from pins 20 A 22 B and 24 GND Table 5 12 RS 485 hardware accessories of the CFW500 compatible with Modbus RTU protocol Ac...

Page 35: ...bE1 communication interface using the Modbus TCP protocol it is necessary to install on the CFW500 one of the accessories listed in Table 5 14 Table 5 14 Ethernet hardware accessories of the CFW500 co...

Page 36: ...252 0 23 255 255 254 0 24 255 255 255 0 25 255 255 255 128 26 255 255 255 192 27 255 255 255 224 28 255 255 255 240 29 255 255 255 248 30 255 255 255 252 31 255 255 255 254 P0816 Gateway 1 0 a 255 P08...

Page 37: ...nitialization Last value read Average value Minimum value Maximum value Every 5 minutes the Drive Scan publishes the attributes to the WEG Fleet Management platform In case of an internet connection f...

Page 38: ...037 Motor overload motorOverloadAvg motorOverloadMin motorOverloadMax Valor m dio Valor m nimo Valor m ximo P0002 Motor speed motorSpeedAvg Valor m dio P0009 Motor torque motorTorqueAvg motorTorqueMin...

Page 39: ...to the RS 485 communication accessories Parameter Net ID Description Values range C8 2 1 730 Serial protocol 2 Modbus RTU C8 2 2 731 Serial address 1 a 247 C8 2 3 732 Serial baud rate 0 9600 bps 1 19...

Page 40: ...0 10 255 192 0 0 11 255 224 0 0 12 255 240 0 0 13 255 248 0 0 14 255 252 0 0 15 255 254 0 0 16 255 255 0 0 17 255 255 128 0 18 255 255 192 0 19 255 255 224 0 20 255 255 240 0 21 255 255 248 0 22 255 2...

Page 41: ...ameters speci ed in Section 5 6 4 1 5 6 4 1 Attributes Cyclically Monitored by the SSW900 on page 5 23 After a cycle of all these readings as well as of the other assets connected to the Drive Scan a...

Page 42: ...e motorVoltage Average value measurement S1 5 1 10 Active power outputPower Average value measurement S1 5 2 12 Apparent power apparentPower Average value measurement S1 5 3 14 Reactive power reactive...

Page 43: ...rameter Description Values range P0751 Ethernet com munication status 0 Setup 1 Init 2 Wait Comm 3 Idle 4 Data Active 5 Error 6 Reserved 7 Exception 8 Access Error P0753 Ethernet baud rate 0 Auto 1 10...

Page 44: ...nnected to the internet using the Ethernet port GbE0 if it does not have a proxy 5 7 3 MONITORING The Drive Scan continuously monitors the SRW01 parameters speci ed in Section 5 7 3 1 Attributes Cycli...

Page 45: ...Last value measurement P052 Earth fault imbalance earthFault Last value measurement P053 Voltage imbalance level voltageUnbalance Last value measurement P060 Total starts number startsNumber Last val...

Page 46: ...ive Scan Wi Fi antenna or by connecting a network cable to the GbE0 ethernet port For the Drive Scan con guration follow the instructions below Step 1 Connect an Ethernet cable between the computer an...

Page 47: ...Drive Scan This manual has an appendix Chapter A with instructions regarding this procedure for Windows 10 Authenticate the WCD ED300 which by default is User weg Password weg Click on Login button Fi...

Page 48: ...SCAN ON THE MFM Step 5 Check the Internet Status eld If the status read is Connected go to Step 8 or Disconnected go to Step 6 as shown in Figure 6 5 Figure 6 5 hecking the Drive Scan con guration Low...

Page 49: ...e used Open network WPA2 PSK WPA2 Enterprise WEP EAP Type de nes the network authentication framework to be used None PEAP MSCHAPV2 PSK PEAP TTLS MSCHAPV2 Identity username to authenticate to the Wi F...

Page 50: ...8 Information about the saving operation Figure 6 9 Drive Scan resetting Step 8 The Internet Status eld should display Connected Check if the elds Figure 6 10 MQTT Status displays Disconnected or Sele...

Page 51: ...M Chapter 3 and click on Next according to Figure 6 11 Figure 6 11 MFM Email and password login elds Step 10 If successful go to Step 11 In case of failure Figure 6 12 wrong login or password click on...

Page 52: ...ge Plants links the Drive Scan to a plant or Delete Device deletes the Drive Scan from the plant Clique no bot o Next Go to Step 12 if Manage Plants option Figure 6 13 Go to Step 14 if Delete Device o...

Page 53: ...es the Drive Scan with another existing gateway on MFM Clique no bot o Next Go to Step 13 if Create Device option Figure 6 14 Go to Step 14 if Replace Device option Back return to Step 11 Figure 6 14...

Page 54: ...rmation is required to unlink the Drive Scan from the MFM as shown in Figure 6 16 Click on the button Delete Go to Step 15 Back return to Step 11 Figure 6 16 Screen with information on unlinking the...

Page 55: ...and click on Back return to Step 11 If the error persists return to the con guration tab use the Factory Reset option Figure 6 18 return to Step 1 it is necessary to redo all the settings Figure 6 17...

Page 56: ...16 The new plant must have been con gured Figure 6 19 Click on the Save Con guration button Figure 6 7 Wait for the Drive Scan to restart Figure 6 9 Go to Step 17 Figure 6 19 Plant linked to the Drive...

Page 57: ...twork mask related to the IP address of the Ethernet interface Gateway Gateway network IP address DNS 1 First DNS server IP DNS 2 Second DNS server IP Con gure the RS 485 serial network interface Figu...

Page 58: ...6 SETTING THE DRIVE SCAN ON THE MFM Figure 6 22 RS 485 network con guration Low Voltage Devices 6 13...

Page 59: ...6 SETTING THE DRIVE SCAN ON THE MFM Low Voltage Devices 6 14...

Page 60: ...ill bring direct information about Identi cation of each asset Asset status Asset health Charts of the various monitored attributes Parameter history only available for the CFW11 The user can also cre...

Page 61: ...f the chosen date with the current values Through the Request parameterization reading button it is possible to request the reading of the parameters inserting them as current values in the table Such...

Page 62: ...nsumption page displays information on the inverter electrical energy consumption This energy is basically related to the mechanical power delivered by the motor driven by the inverter The user can vi...

Page 63: ...ts of Figure 8 2 a Rated speed b b Half rated speed Figure 8 2 Example of the difference between mechanical power and electrical power at the inverter output W22 IR3 Premium Motor 500 CV 4 Poles measu...

Page 64: ...ssessed through the reading of the inverter DC link voltage The average voltage of the DC link is directly related to the amplitude of the AC power supply effective value During braking moments that i...

Page 65: ...desbalancemento de tens o 0 1 2 3 4 5 6 Cr tico Alerta F006 Desequil brio Falta de Fase na Rede Critical Error 120Hz harmonic for different voltage imbalance levels F006 Imbalance Phase Fault Output p...

Page 66: ...fan exceeds this number of hours of operation it may present a failure especially a mechanical one A very common cause is the degree of air pollution in industrial applications exceeding the speci ca...

Page 67: ...ult or a fan speed fault F174 Left Fan Speed Fault F175 Central Fan Speed Fault F176 Right Fan Speed Fault The indicated states are Figure 8 8 Normal 0 85 x rated speed fan speed Alert 0 70 x rated sp...

Page 68: ...utton formerly Start Click on the Settings button Figure A 1 Figure A 1 Start button Step 2 Click on the Network and Internet option Figure A 2 Figure A 2 Netowrk and internet page Step 3 Click on the...

Page 69: ...THE IP ON WINDOWS 10 Step 4 Double click on Ethernet Figure A 4 Figure A 4 Selecting the adapter Step 5 Click on the Properties button Figure A 5 Figure A 5 Changin ehternet properties Low Voltage De...

Page 70: ...7 Write down the current settings of your network card because later it will be necessary to restore these settings Select the Use the following IP address option Set the IP address within the same ra...

Page 71: ...8 SETTING THE IP ON WINDOWS 10 Click on OK Figure A 7 Figure A 7 Changing IP Low Voltage Devices 8 3...

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Page 74: ...WEG Drives Controls Automa o LTDA Jaragu do Sul SC Brazil Phone 55 47 3276 4000 Fax 55 47 3276 4020 S o Paulo SP Brazil Phone 55 11 5053 2300 Fax 55 11 5052 4212 automacao weg net www weg net...

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