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5

Secondary System Purging

Typically boiler manufacturers want to make sure that any foreign 
matter (dirt, shavings, PTFE thread tape, etc.) is fl ushed out of the 
Hydronic Piping System before fl uid begins to fl ow between the 
boiler and the piping system.

To purge the secondary system the following is needed:

 • 

A hose w/ 3⁄4” hose thread connection

 • 

A water source

 • 

Power to the circulator pump in the secondary loop

 1. 

Turn the lever handles on both Hydro-
Core ball valves so that they are 
parallel to the fl ange and the main 
valves are in the closed position. 
This will prevent any debris from 
entering the near boiler loop during 
fl ushing. If multiple circuits are 
present, repeat for each circuit.

 8. 

Close the purging valve on the 
drain in the secondary loop.

 9. 

Remove the hose and replace the cap.

 10. 

Open the main valve on the drain 
valve in the secondary loop.

 6. 

Turn on the circulator pump in the 
secondary system to purge the 
entire loop with fresh water.

 7. 

Once the debris has been purged 
out and the drainage from the hose 
runs clear, turn off the circulator. 

 2. 

Close the main valve and 
remove the cap from the drain 
valve in the secondary loop.

 3. 

Connect the hose to the 
purging port on the drain valve 
in the secondary loop. 

 4. 

Direct the other end of the 
hose into a bucket or drain. 

 5. 

With the main water supply on 
and fl owing into the system, 
open the purging valve on the 
drain in the secondary loop.

 11. 

Return the lever handled ball 
valves on the Hydro-Core manifold 
to their normal operating position 
(handles perpendicular to the 
fl ange). Repeat for each circuit.

Summary of Contents for Hydro-Core

Page 1: ...ling or performing work on systems All parts are covered by a lifetime warranty against manufacturing defects provided they are installed by a licensed plumber and operated under normal working condit...

Page 2: ...Circulator into the desired position Ensure both pump gaskets are properly aligned 11 Fully tighten the bolts to the two flanged connections 12 Fully tighten the union nut to the Hydro Core union ball...

Page 3: ...t Boiler Inlet System Supply Port Boiler Outlet UNION BODY UNION BODY FLANGED PUMP CONNECTION HYDRO CORE END Union Nut Union Nut Union Nut BOILER System Return Port Boiler Inlet System Supply Port Boi...

Page 4: ...pply and Return Union Connections are disassembled from their respective piped assemblies 2 Assemble the System Supply and System Return Union Connections to their respective boiler ports Floor mount...

Page 5: ...h circuit 8 Close the purging valve on the drain in the secondary loop 9 Remove the hose and replace the cap 10 Open the main valve on the drain valve in the secondary loop 6 Turn on the circulator pu...

Page 6: ...om the drainage hose appears clear If needed turn on the circulator pump to force water through the system 8 Once the air has been purged out and the drainage runs clear turn off the circulator close...

Page 7: ...turning the drain handle on the system return purging valve into the open position parallel with the flange Pressure release should emit a small amount of fluid 5 Reinstall the plug ensuring that it i...

Page 8: ...tem return system supply purging valves into the open position drain handles parallel with the flange 8 Turn on the circulator pump in the NBP Loop and allow the solution to flow into and out of the N...

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