Weber Genesis 3500 Owner'S Manual Download Page 38

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Summary of Contents for Genesis 3500

Page 1: ...left with the owner and the owner should keep them for future use WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer asse...

Page 2: ...minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge...

Page 3: ...er installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this...

Page 4: ...ademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A Genesis Gas Barbecues are covered under the following patent nos U S A 4 677 964 4 727 853 4 777 927 4 829 978...

Page 5: ...precision cooking measures grill temperature and can be removed and inserted into the food d Heavy gauge steel Flavorizer Bars distribute heat within the grill Flavorizer Bars heat just the right amou...

Page 6: ...must be turned OFF at the natural gas supply when the Weber Gas Barbecue is not in use Operating area WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building...

Page 7: ...otected with an approved coating insulated from hose piping and cathodically protected It is recommended that copper tubing be corrosion protected with a satisfactory material such as TC Mastic All bu...

Page 8: ...WARNING Turn off the natural gas supply at the source before working on the post Prepare the post so that it will be approximately 2 inches above the pad or ground Inspect the gas supply line at the...

Page 9: ...728 20 4 40 Figure 4 If you use a concrete bag mix use the mix for maximum strength An average 80 pound bag of concrete mix will make approximately 2 3 of a cubic foot of concrete Note Follow the conc...

Page 10: ...ng On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long Step 1 Check package contents Cooking box assembly Lid assembly Bottom tray Contr...

Page 11: ...sket Side burner assembly Burner grate Side burner knob Side burner locks 2 Note The locks are taped to the inside of the side burner lid Left frame Right frame Side frame 2 Accessory rack Warm Up Bas...

Page 12: ...fold bracket Two hinge pins hardware size 1 4 x 1 1 2 inch clevis pin actual size One 1 4 20 x 2 inch bolts actual size Six 1 4 20 x 1 2 inch bolts actual size One 1 4 20 keps nut Seven nylon washers...

Page 13: ...es you have the left frame turned the wrong way Turn the left frame around Figure 1 b Step 3 Continue frame assembly You will need frame assembly two side frames four 1 4 20 x 1 2 inch bolts four nylo...

Page 14: ...and pencil CAUTION Combustible materials should never be within 24 inches of the top bottom back or sides of the barbecue Do not locate under overhead combustible construction Note With the lid open...

Page 15: ...ethods WARNING Whichever method used the base must be bolted down anchored at a minimum of four anchoring points two per side prior to barbecue assembly One anchor in each corner of the base plate Fig...

Page 16: ...s a setting tool 3 8 16 x 1 1 2 machine screw 3 8 inch flat washer Mount plate 3 8 inch screw anchor Drilled hole Figure 9 Method 2 Concrete A concrete lag bolt a minimum of 3 8 inch x 2 1 2 inches lo...

Page 17: ...not locate under overhead combustible construction CAUTION For a deck installation it is recommended to anchor one screw into a joist Note With the lid open the depth of the barbecue is 28 inches fro...

Page 18: ...tephen Customer Service Do not use barbecue Guide screw a b Wing nuts View from behind cooking box Figure 15 Figure 13 Step 8 Add cooking box You will need cooking box assembly 1 4 20 x 2 inch bolt ny...

Page 19: ...ply line to the flare fitting end of the 3 8 inch flare fitting Tighten with a 3 4 inch wrench Figure 17 a Attach the flare nut at the other end of the barbecue gas supply line to the manifold fitting...

Page 20: ...end of the right frame Route the side burner hose around the tank panel so it will not interfere with scale indicator rod The side burner hose is connected in the following manner Slide back the coll...

Page 21: ...from below cooking box Frame brace Manifold bracket Figure 21 a It is necessary to bleed the air out of newly installed gas lines Turn gas supply ON at the source Put on the front burner control knob...

Page 22: ...turn OFF the gas DO NOT OPERATE THE BARBECUE Contact your installer When leak checks are complete turn gas supply OFF and rinse connections with water f Reinstall the side burner cover Figure 23 WARNI...

Page 23: ...buttons From the inside of the frame assembly set the left side panel in place between the side frame legs Notice that there are two sets of holes in each side panel Align the holes in the side panel...

Page 24: ...the cooking box Figure 28 Figure 28 The open U of the cooking grates goes down Set the cooking grates onto the ledges in the cooking box Figure 29 Figure 29 Hook the ends of the catch pan holder into...

Page 25: ...ews washers a Phillips screwdriver and three burner control knobs Hook the tool holders over the frame rail and snap down into place Figure 34 Set the control panel in place over both frame braces Hol...

Page 26: ...e lower tab of the bracket is hooked in the slot in the frame Figure 36 c To fully seat the bracket you may have to tap it lightly with a hammer WARNING If the end bracket is in any way cracked or dam...

Page 27: ...nto the left side rails Figure 38 c Insert the thermometer into its holder Figure 38 d Insert the tubing plugs into the ends of the frame To fully seat the plugs you may have to tap them lightly with...

Page 28: ...rner is lit you can turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and...

Page 29: ...ING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Push Front burner control knob down and turn to START HI 6 Check...

Page 30: ...Open the side burner lid 2 Check that the side burner valve is OFF push down and turn clockwise and all main burner control valves are OFF push down and turn clockwise 3 Turn gas supply valve on 4 Pus...

Page 31: ...build up before each use Remove excess grease to avoid a grease fire in the bottom tray Periodic Cleaning CAUTION Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning CAUTION Do no...

Page 32: ...sists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact your dealer c Side burner hose to side burner connection Figure 5 c d Valves to manifold connections Figure 5...

Page 33: ...the air shutter openings Figure 7 We recommend that you inspect the Weber Spider Stopper Guards at least once a year See section Annual Maintenance Also inspect and clean the Spider Stopper Guards if...

Page 34: ...heck fit around valve Burner opening Valve orifice Check fit around burner Figure 11 d Unlatch the Spider Stopper Guards and remove Figure 11 h Lift and twist the burner assembly slightly to separate...

Page 35: ...white and black ignition wires are attached properly Figure 17 Figure 17 White wire Black wire Check that the Crossover Ignition button pushes the igniter button down and returns to the up position C...

Page 36: ...Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel Wh...

Page 37: ...ttempting any troubleshooting steps all gas controls and supply valves should be in the OFF position Side Burner Maintenance WARNING All gas controls and supply valves should be in the OFF position Ch...

Page 38: ...38 1 2 3 6 7 8 10 9 20 21 14 15 16 45 49 55 9 42 40 39 38 37 36 34 33 32 31 30 29 28 43 44 41 22 35 11 12 13 17 18 19 5 4 24 17 25 26 23 54 53 50 51 49 27 27...

Page 39: ...king box 33 Burner control knobs 3 34 Control panel 35 Igniter button 36 Phillips screws washers 2 37 Crossover tube 38 Front and back burners 2 39 Center burner 40 1 4 20 stainless steel wing nuts 2...

Page 40: ...le Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for re...

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