Weber Genesis 1 LP Owner'S Manual Download Page 30

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General Maintenance

Weber Spider Stopper Guards

Your Weber Gas Barbecue, as well as any outdoor gas
appliance, is a target for spiders and other insects. They
can nest in the venturi section of the burner tubes. This
blocks the normal gas flow, and can cause the gas to flow
back out of the air shutter. Figure 9. This could result in a
fire in and around the air shutters, under the control panel,
causing serious damage to your barbecue. 

Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory set
for the correct air and gas mixture. The correct flame
pattern is shown in Figure 11.

Burner inside
cooking box

Figure 11

Dark blue

Light blue

Tips occasionally yellowish

Figure 9

Venturi

Air shutter

Venturi fin

Weber Spider
Stopper Guard

Figure 10

 

DANGER

Failure to correct these symptoms may
result in a fire which can cause serious
bodily injury or death and cause damage
to property.

Figure 12

Figure 13

The Weber Spider Stopper Guard is factory installed. It fits
tightly around the air shutter section of the burner tube and
the valve, thereby preventing spiders and other insects
access to the burner tubes through the air shutter openings.
Figure 10.

We recommend that you inspect the Weber Spider
Stopper Guards at least once a year. (See Section
“Annual Maintenance”.) Also inspect and clean the
Spider Stopper Guards if any of the following
symptoms should ever occur.

1.

The smell of gas in conjunction with the burner flames
appearing yellow and lazy.

2.

Barbecue does not reach temperature.

3.

Barbecue heats unevenly.

4.

One or more of the burners do not ignite. 

If the flames do not appear to be uniform the length of the
burner tube, follow the burner cleaning procedures.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold. (See
Section “Replacing the main burners”.)

Look inside each burner with a flashlight. Figure 12.

Clean the inside of the burners with a wire (a straightened
out coat hanger will work). Figure 13. Check and clean the
air shutter opening at the ends of the burners. Check and
clean the valve orifices at the base of the valves. Use a
brass bristle brush to clean outside of burners. This is to
make sure all the burner ports are fully open.

CAUTION: Do not enlarge the burner ports when

cleaning.

Replacing Main Burners

a) Your Weber Gas Barbecue must be OFF and cool.

b) Turn gas OFF at source.

c)

Remove control panel: take off the burner control
knobs. Remove the screws holding the control panel
in place. Lift off the control panel.

Summary of Contents for Genesis 1 LP

Page 1: ...y call your gas supplier or your fire department FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP tank not co...

Page 2: ...inutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge o...

Page 3: ...n or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Lim...

Page 4: ...demarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A Genesis Gas Barbecues are covered under the following patent nos U S A 4 677 964 4 727 853 4 777 927 4 829 978 4...

Page 5: ...or additional cooking or warming space f Separate burners for temperature control g Crossover Ignition System with Gas Catcher Ignition Chamber h Fuel scale indicates LP gas supply i Catch pan catches...

Page 6: ...the LP tank must be free and clear from debris For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly wit...

Page 7: ...ee Step Check for gas leaks Note The hardware size of nuts bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 threads to the inch 2 inches long On a s...

Page 8: ...Support rod Axle Accessory rack Warming rack Warm Up Basket Five long Flavorizer Bars Eight short Flavorizer Bars Tank panel assembly Front panel Catch pan holder Catch pan Two drip pans Manifold brac...

Page 9: ...ware packs Three burner control knobs Three tool holders Five tubing plugs two are spares Support rod holder Swing table end bracket Two hinge pins hardware size 1 4 x 1 1 2 inch clevis pin actual siz...

Page 10: ...ep 3 Assemble top frame You will need left frame right frame two 1 4 20 x 1 2 inch bolts two nylon washers and a 7 16 inch wrench Note Work on carpeted area on grass or one of the boxes to protect the...

Page 11: ...n Figure 3 The leg tabs must be on the inside of the frames Add the washers to the bolts insert in the holes as shown and tighten with the wrench Figure 3 Dimples to the inside Fuel scale decal Step 5...

Page 12: ...Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame Figure 6 View from rear of barbecue Plastic buttons Step 6 Insert casters You will need fr...

Page 13: ...u answered NO the burners are misaligned Contact Weber Stephen Customer Service Do not use barbecue Guide screw a b c Wing nuts View from behind cooking box Figure 9 Figure 7 Step 8 Add cooking box Yo...

Page 14: ...stall tank panel assembly You will need tank panel assembly 1 4 20 x 1 1 4 inch bolt 1 4 20 hex nut nylon washer and a 7 16 inch wrench Insert the tank panel tabs into the slots in the frame brace Fig...

Page 15: ...iter wires are already attached to the Gas Catcher Ignition Chamber and the igniter This was done to factory test the ignition system The igniter lock nut is on the igniter Insert the top of the ignit...

Page 16: ...the tank manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfact...

Page 17: ...r into the quick disconnect and maintain pressure Slide the collar closed Figure 18 a Figure 18 b shows the quick disconnect engaged and various components of the tank and regulator Regulator vent hol...

Page 18: ...r death and damage to property Check a Hose to manifold connection Figure 20 a b Regulator to tank connection Figure 20 b WARNING If there is a leak at connection a retighten the fitting with a wrench...

Page 19: ...onto the ledges in the cooking box Figure 22 Figure 22 Step 19 Install the bottom tray You will need bottom tray catch pan holder catch pan and one drip pan Hook the ends of the catch pan holder into...

Page 20: ...illips screws washers a Phillips screwdriver and three burner control knobs Hook the tool holders over the frame rail Figure 27 Set the control panel in place over both frame braces Hold the Crossover...

Page 21: ...y cracked or damaged do not use swing table Call our Customer Service Center to order a new part Install support rod holder on leg Figure 29 d Hook the support rod into the support rod holder WARNING...

Page 22: ...he warming rack into the slots at the rear of the cooking box Figure 30 b Set the work table onto the left side rails Figure 30 c Set the accessory rack in place between the two frame connectors Figur...

Page 23: ...y for the spark by pushing the Crossover Ignition Button until it clicks WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any w...

Page 24: ...Failure to open lid while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily in...

Page 25: ...self cleaning oven Replacement cooking grates and Flavorizer Bars are available through your retailer or the Weber Stephen Customer Service Center Outside surfaces Use a warm soapy water solution CAU...

Page 26: ...PER FILLING IS DANGEROUS WARNING If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve and an OPD Overfilling Prevention Device...

Page 27: ...ak does not stop turn off the gas and contact Weber Stephen Customer Service Do not use the barbecue g When leak checks are complete turn gas supply OFF and rinse connections with water LP Tank The LP...

Page 28: ...ll indicate the propane supply so you can refill before running out You do not have to run out before you refill Treat empty LP tanks with the same care as when full Even when the LP tank is empty of...

Page 29: ...authorized dealer Inspect the burners for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual Check all gas fittings for leaks...

Page 30: ...air shutter openings Figure 10 We recommend that you inspect the Weber Spider Stopper Guards at least once a year See Section Annual Maintenance Also inspect and clean the Spider Stopper Guards if an...

Page 31: ...carefully set it down Figure 15 f Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box Figure 16 g Lift and twist the burner assembly slightly to separ...

Page 32: ...soap and water solution before using the barbecue See Step Check for gas leaks Check that the Crossover Ignition button pushes the igniter button down and returns to the up position Check to see if t...

Page 33: ...heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seein...

Page 34: ...34 W E B E R W EBER 1 2 3 6 7 8 10 9 13 14 21 22 15 27 29 30 31 33 63 55 65 60 53 51 50 49 48 47 45 44 43 42 41 40 39 61 62 54 52 28 23 37 38 46 11 12 16 17 20 18 5 4 26 25 24 32 19 10 14 64...

Page 35: ...52 Spider Stopper Guards 3 53 Manifold assembly 54 Manifold bracket 55 Igniter 56 Igniter lock nut 57 Gas catcher ignition chamber 58 Igniter wire black 59 Igniter wire white 60 Right frame 61 Fuel s...

Page 36: ...le Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for re...

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