Inside Cooking
Box
Front of barbecue
Outside Cooking Box
Front of barbecue
Inside Cooking
Box
Outside Cooking Box
Step 1
Remove burner control knobs. Remove control panel.
Put your fingers under the right edge of the control
panel at the control panel push-in buttons and pull
toward you. Lift off the control panel.
Step 2
Remove the white and black wires from the igniter.
Figure 1.
Step 6
Loosen the locknut on igniter. Insert the igniter into the
keyhole with the washer (raised side up) on top of the
frame brace or front panel depending on which model
Weber Gas Barbecue you have. Install locknut, and
hand tighten. Figure 4.
Step 7
Push black wire onto round silver post, bottom of the
igniter. Push white wire onto silver tab on the side of the
igniter. See Figure 1.
Step 8
Replace the control panel and burner control knobs.
Step 3
Remove the cooking grates and flavorizer bars.
Step 4
Remove the electrode from the cooking box. Figure 2.
Note: If you break the screw and nut that holds the
electrode to the cooking box, you can drill out the
broken screw, using a
1
⁄
8
” drill bit. Do not enlarge
the hole.
Step 5
Figure 1
Figure 3
Figure 4
Figure 2
Caution: Turn the gas off at the gas supply, before
starting.
To upgrade older style ignition system with the
gas catcher ignition system.
White wire
Black wire
Igniter
lock nut
Keyhole in
frame brace
Washer
Igniter Cap
Do not remove wires from the gas catcher ignition
chamber or igniter.
Insert the tabs of the new Gas Catcher Ignition
Chamber through the holes in the cooking box. Insert
the black wire through the large hole and the white wire
through the small hole of the cooking box while you
insert the tabs of the Gas Catcher Ignition Chamber
through the cooking box. Bend the large tab of the Gas
Catcher “up” against the cooking box, to hold it in place.
Bend the small tab down slightly, at a 45 degree angle
(not against the cooking box). Figure 3.
Crossover Ignition Operations
If the Crossover Ignition fails to ignite the Front burner,
light the Front burner with a match. If the Front burner
lights with a match, then check out the Crossover Ignition
System.
■
Check that both the white and black ignition wires
are attached properly.
■
Check that the Crossover Ignition button pushes
the igniter (button) down, and returns to the up
position.
■
Check to see if the igniter is loose in the frame.
Tighten if necessary.
If the Crossover Ignition System still fails to light the
Front burner, use matches to light the Weber Gas
Barbecue manually, so that you can use your Weber Gas
Barbecue, and call Weber-Stephen Products Co.,
Customer Service Center for further instructions at (800)
446-1071.
