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MAINTENANCE

WEBER

®

 SPIDER /INSECT SCREENS

Your Weber

®

 gas barbecue, as well as any outdoor gas 

appliance, is a target for spiders and other insects. They 
can nest in the venturi section(1) of the burner tubes. This 
blocks the normal gas fl ow, and can cause the gas to fl ow 
back out of the air shutter. This could result in a fi re in and 
around the air shutters, under the control panel, causing 
serious damage to your barbecue.

The burner tube air shutter is fi tted with a stainless steel 
screen(1) to prevent spiders and other insects access to 
the burner tubes through the air shutter openings.

We recommend that you inspect the Spider/Insect 
screens at least once a year. (See Section “Annual 
Maintenance”.) Also inspect and clean the the Spider/
Insect screens if any of the following symptoms should 
ever occur:

1)  The smell of gas in conjunction with the burner fl ames 

appearing yellow and lazy.

2)  Barbecue does not reach temperature.
3)  Barbecue heats unevenly.
4)  One or more of the burners do not ignite.

 DANGER

Failure to correct the above mentioned symptoms may 
result in a fi re, which can cause serious bodily injury 
or death, and cause damage to property.

Annual Maintenance

Inspection and cleaning of the Spider/Insect screens

To inspect the spider/insect screens, remove the control 
panel. If there is dust or dirt on the screens, remove the 
burners for cleaning the screens. 

Brush the spider/inspect screens, lightly, with a soft bristle 
brush (i.e. an old toothbrush). 

 

CAUTION: Do not clean the spider/insect screens 
with hard or sharp tools. Do not dislodge the spider/
insect screens or enlarge the screen openings.

Lightly tap the burner to get debris and dirt out of the 
burner tube. Once the spider/insect screens and burners 
are clean replace the burners.
If the spider/insect screen becomes damaged or cannot be 
cleaned, call Weber-Stephen Products Customer Service 
for replacement parts.

MAIN BURNER FLAME PATTERN

The Weber

®

 gas barbecue burners have been factory set 

for the correct air and gas mixture. The correct fl ame pat-
tern is shown.
1) Burner 

tube

2)  Tips occasionally fl icker yellow
3) Light 

blue

4) Dark 

blue

If the fl ames do not appear to be uniform throughout the 
burner tube, follow the burner cleaning procedures.

MAIN BURNER CLEANING PROCEDURE

Turn off the gas supply.

 Remove the manifold.

Look inside each burner with a fl ashlight.

Clean the inside of the burners with a wire (a straightened-
out coat hanger will work). Check and clean the air shutter 
opening at the ends of the burners. Check and clean the 
valve orifi ces at the base of the valves. Use a Steel bristle 
brush to clean outside of burners. This is to make sure all 
the burner ports are fully open.

CAUTION: Do not enlarge the burner ports when 
cleaning.

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Summary of Contents for 42373

Page 1: ...lier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property WARNING 1 Do not store spare liquid propane cylin der within...

Page 2: ...cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber gas barbe...

Page 3: ...acement of its equipment and no such representa tions are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Sui...

Page 4: ...ooking refer to the troubleshooting section of this manual WARNING Do not move the Weber gas barbecue when operating or while barbecue is hot You can adjust the Left and Right burners in each burner s...

Page 5: ...olution and a rag or brush to apply it Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows ther...

Page 6: ...GRILL Contact the Customer Service Representative in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rins...

Page 7: ...manual You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off O If burners go out during cooking turn off all burners and wait 5...

Page 8: ...ltitudes Allow less cooking time in extremely hot weather Grilling times in charts and recipes are approximate Times can vary because of the weather or the amount size and shape of the food being gril...

Page 9: ...hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact inform...

Page 10: ...e sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise to ensure they are in the off position 3 Turn the gas supply valve on 4 Put match in the match hold...

Page 11: ...inutes for preheating Are the cooking grates and Flavorizer bars heavily coated with burned on grease Clean thoroughly See Section Cleaning Clean bottom tray Is the bottom tray dirty and not allowing...

Page 12: ...move the control panel If there is dust or dirt on the screens remove the burners for cleaning the screens Brush the spider inspect screens lightly with a soft bristle brush i e an old toothbrush CAUT...

Page 13: ...To remove control panel refer to Remove the control panel under Check for Gas Leaks 8 Disconnect all ignition wires from the Ignition Module 9 Remove screws from the manifold assembly a Locate the sc...

Page 14: ...e and replace with a new burner tube 14 To reinstall the manifold assembly reverse steps 7 through 13 a b b 2 1 CAUTION The burner openings 1 must be posi tioned properly over the valve orifices 2 Che...

Page 15: ...a like brand battery You should hear the igniter sparking If the Crossover ignition system still fails to light contact the Customer Service Representative in your region using the contact information...

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