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Weber mt MC 85, Operating And Maintenance Manual

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MC 85 

0142410 - 0142411

Operating and 

Maintenance Manual

Summary of Contents for MC 85

Page 1: ...MC 85 0142410 0142411 Operating and Maintenance Manual...

Page 2: ...ding designation type serial numbers year of construction mass and rated power Note down this information so that you can recreate the rating plate should the plate be lost 1 Designation 2 Type 3 Seri...

Page 3: ...sport vehicle 32 7 3 Strapping down on the transport vehicle 32 8 Cleaning 33 9 Storage 34 10 Maintenance 35 10 1 Maintenance overview 36 10 2 Description of the maintenance operations 38 10 2 1 Openi...

Page 4: ...ntenance manual must always be kept at the implementation site of the roller and be available to the machine operator Enclosed with this manual is a valid declaration of conformity and a spare parts l...

Page 5: ...tor can for instance remain in a position above the machine to monitor and control it while performing compacting operations in trenches The remote control furthermore comes with a safety shutdown sys...

Page 6: ...th ISO 3046 1 kW 14 3 Combustion process 4 T diesel Operating speed 1 min 2600 Idle speed 1 min 0 Cooling system Water Drive concept Hydr Powered drums 4 Incline capacity soil dependent 55 Tilted posi...

Page 7: ...force high amplitude kN 73 Compaction force low amplitude kN 36 Operation Remotely operated Noise emissions in accordance with 2000 14 EC Sound pressure level LPA dB A 107 Sound power level LWA dB A...

Page 8: ...ing their position the operator must keep in mind that the directions of the control levers only match the movements of the roller as seen from behind the roller Non intended use Unless used as intend...

Page 9: ...run over by the machine themselves Its operation is described in the section Shut off devices Besides the near field shutdown system the machine is also equipped with a remote shutdown system designed...

Page 10: ...tarted if loose objects have been placed on top of it The machine must not be started unless the hoods have been closed The machine must not be started unless all safety devices have been properly att...

Page 11: ...se to the slope regardless make sure not to exceed the maximum tilt angle This angle was calculated on a straight and level surface with the machine at a standstill Using the machine with the vibratio...

Page 12: ...all protective fixtures must be refitted and placed back into operation Discharged operating fluids must be collected and stored in suitable containers Disposal in accordance with environmental protec...

Page 13: ...pose a particular risk during operation Their exhaust emissions contain carbon monoxide a colorless and odorless gas that is extremely hazardous which if inhaled even briefly can cause unconsciousnes...

Page 14: ...n a regular basis and particularly after initial use 2 The fuel tank may only be fueled with diesel 3 Wear ear protection 4 Lashing eyelet for securing during transport 5 To lash the machine down plac...

Page 15: ...m around the machine Sound power level 105 dB A Read the operating manual Danger of suffocation when exhaust gas is inhaled or during operation in closed rooms 8 On and Off positions of the key switc...

Page 16: ...nt 12 Risk of burns at the hot exhaust 13 This tank may only be filled with hydraulic oil 14 Rating plate identifying the machine including designation type serial numbers year of construction mass an...

Page 17: ...ial Check all components for visible damage Do not start the machine if detecting visible damage Contact the responsible dealer Check if the shipment of the machine and its components is complete Chec...

Page 18: ...e machine on or off Switch in position I ON Power is switched on Switch in position 0 OFF Power is switched off Failure to switch off the power after work has been concluded may drain the starter batt...

Page 19: ...e machine 3 The vibration force selector switch The vibration force selector switch sets the vibration force of the machine Deflect to the left The machine steers to the left Deflect to the right The...

Page 20: ...are not available 6 The pushbutton Horn The pushbutton actuates the horn It can be used to warn anyone of dangerous situations who is in the vicinity of the machine Selector switch Remote control and...

Page 21: ...crack formation Plug connections of the power grid for firm seat Other damage Function tests Emergency stop system of the radio remote control Near field shutdown system of the radio remote control C...

Page 22: ...e machine to the 0 OFF position Unlock the emergency stop switch on the remote control by turning it in arrow direction The machine can be started again If the safety devices are not operational stop...

Page 23: ...n switched on Slow maneuvering To allow for precise maneuvering the machine can also drive with the engine running at idle speed The vibration is not available in idle speed mode Select idle speed usi...

Page 24: ...ering command 5 8 Switching off the engine Switch the vibration off using the Vibration selector switch Set idle speed using the Engine speed selector switch Allow the engine to cool off at idle speed...

Page 25: ...h the travel direction of the machine If the operator stands in front of the machine the machine will move in the opposite direction of the driving and steering commands given If for instance the mach...

Page 26: ...onding symbol section 6 5 In this case proceed as described under The near field shutdown system to resume operation Since the machine can also not receive an emergency stop command in the event of a...

Page 27: ...ing the battery Push the battery up Remove the battery towards the rear Insert the new battery Charging the battery The charger for the battery of the radio remote control is housed under the cover of...

Page 28: ...atically to ensure safety The maximum incline capacity on a dry and solid subsurface is 55 28 It only applies if the machine is moved at operating speed Rapid motion and vibration reduce incline capac...

Page 29: ...en operating on inclines The machine may tip over if the operator steers while driving up an incline If it is necessary to steer during operation on an incline the operator must make sure to move the...

Page 30: ...switched off Find the cause of why the radio connection was lost If necessary refer to the Maintenance section for assistance Vibration lever drive lever or steering level is not in the zero position...

Page 31: ...ault For this purpose contact Weber MT s service organization Indicates the charging status of the radio remote control If the charging status drops below 10 it should be replaced and recharged the ne...

Page 32: ...t an angle When lifting it up make sure the machine does not swing 7 2 Lashing on the transport vehicle When transporting it on a vehicle secure the machine with wedges in front of and behind the drum...

Page 33: ...ust not be cleaned with a high pressure cleaner If the engine or other components are supposed to be cleaned thoroughly e g before scheduled maintenance it is recommended to use a customary cold clean...

Page 34: ...he hood covering the engine compartment the hood above the compartment housing the electronic components and the flap of the compartment in the rear hood must be secured with locks Storage for an exte...

Page 35: ...ne maintenance before you begin with the maintenance work They help minimize the risk to maintenance personnel General information Maintenance personnel Maintenance and repairs require specific qualif...

Page 36: ...k the air filter Clean if necessary Check all threaded unions for firm seat Clean the water hydraulic oil radiator from the outside Check and drain the water separator Change engine oil and engine oil...

Page 37: ...ce air filter Change fuel filter Lightly oil all bare parts Check joints and moving parts for smooth operation Change the engine V belt Clean the diesel tank Change hydraulic oil and filter Change coo...

Page 38: ...g bracket 2 Pivot the locking bracket 2 counterclock wise into the designated opening Secure the locking bracket using the safety cotter pin 1 Proceed in reverse order to release the articulated joint...

Page 39: ...oil dipstick 1 and wipe it off with a suitable cloth Reinsert the dipstick 1 and pull it out again The oil level must range between the two markings 2 If this is not the case proceed as described in...

Page 40: ...ansion reservoir 5 The coolant level must range between the two markings 6 If this is not the case top off the coolant following the specifications in the table included in section 10 3 Open the cap 8...

Page 41: ...he oil drain 2 Fill fresh engine oil into the oil inlet 3 For the oil fill quantity refer to the applicable specifications in the table included in section 10 3 Finish by checking the engine oil level...

Page 42: ...engine oil filter 1 ATTENTION Catch the residual oil and the used engine oil filter using a suitable collection vessel and properly dispose of waste oil in accordance with environmental protection re...

Page 43: ...r filter from the inside out Should complete cleaning with compressed air no longer be possible on account of damp or oily dirt the air filter must be replaced Make sure the air filter is firmly seate...

Page 44: ...section 10 2 1 Place a suitable collection vessel under the fuel filter Open the drain valve 2 and allow the water to drain into the collection vessel Close the drain valve 2 ATTENTION Properly dispos...

Page 45: ...ssel under the fuel filter 1 Unscrew the fuel filter 1 Open the drain valve 2 and allow the fuel to drain into the collection vessel Screw in a new fuel filter hand tight Apply fuel to the sealing sur...

Page 46: ...e 3 back into the enclosure 4 Insert a new hydraulic oil filter 2 into the protective cage 3 housed in the enclosure 4 Push the hydraulic oil filter 2 all the way down Fill the hydraulic oil tank thro...

Page 47: ...l to drain into the collection vessel Place a suitable collection vessel under the hydraulic oil drain 1 Open the cap 2 and fill hydraulic oil into the tank as described in section 10 2 9 Refer to the...

Page 48: ...loosened drum slips or rolls away Remove loosened drums immediately Secure the drum to keep it from slipping or rolling away Place a suitable collection vessel under the oil drain plug 3 Open the oil...

Page 49: ...x 50 cm Open the oil filler plug 5 Top off the oil in the exciter drive following the table included in section 10 3 Close the oil filler plug 5 Set the machine down Keep proper footing while doing so...

Page 50: ...rox 100 N Danger of burn injuries at hot engine and its attachments Proceed as follows if the belt tension is too high or too low Loosen the set screw 2 and the fastening screw 3 Tilt the alternator 4...

Page 51: ...fastening screw 2 of the alternator 3 and relieve the fan V belt 4 Remove the protective cage 5 of the fan Replace the fan V belt 4 Install the protective cage 5 of the fan Tighten the fan V belt as...

Page 52: ...t complies with the specification KP2K 20 according to DIN 51502 ATTENTION Properly dispose of residual lubricants and cleaning agents in accordance with environmental protection regulations No Lubric...

Page 53: ...er coolant 3 1 l Concentration 50 Coolant concentration according to SAE J1034 and SAE J814c Fuel system Diesel Winter diesel 24 l according to EN590 or ASTM D975 Hydraulic system Hydraulic oil ISO H...

Page 54: ...regulations Take up any spilled operating fluids immediately and dispose of them properly Risk of environmental damage from the operating fluids of the machine Drain fuel tank Drain coolant Drain hydr...

Page 55: ...55...

Page 56: ...56 10 5 Hydraulic circuit diagram...

Page 57: ...eck valve 3 9 1 Throttle 1 8 3 10 1 Pressure relief valve 3 11 1 Deadweight tester 10 bar 4 1 Control block vibration system 4 1 1 Pressure relief valve 4 2 1 3 2 way valve 4 3 1 4 3 way valve 4 4 1 C...

Page 58: ...58 Notiz note...

Page 59: ...59 Notiz note...

Page 60: ...rMT youtube com MyWeberMT Weber Maschinentechnik GmbH Im Boden 5 8 10 57334 Bad Laasphe Germany Phone 49 2754 398 0 Fax 49 2754 398 101 info webermt de www webermt de 085103151 104 MC 85_2020 05 Origi...

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