Weber mt DVH 550 L - 2 Page 1 Operating And Maintenance Manual Download

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DVH550/600

OPERATING AND
MAINTENANCE MANUAL

0408/englisch

DVH 550 L - 2
DVH 550 R - 2

Weber Maschinentechnik GmbH

Postfach 21 53, 57329 Bad Laasphe-Rückershausen

Tel 49 27 54 / 398-0

Fax + 49 27 54 3 98-101 (switchboard) & 3 98-102 (spare parts)

DVH 600 L - 2

Summary of Contents for DVH 550 L - 2

Page 1: ...D MAINTENANCE MANUAL 0408 englisch DVH 550 L 2 DVH 550 R 2 Weber Maschinentechnik GmbH Postfach 21 53 57329 Bad Laasphe R ckershausen Telephone 49 27 54 398 0 Fax 49 27 54 3 98 101 switchboard 3 98 10...

Page 2: ...2 DVH550 600...

Page 3: ...friendly design through instructive photos and text information References to photos are indicated by parentheses in the text The first number indicates the photo number and the second number separate...

Page 4: ...sorhigherlevel directives EU directives Intended use includes Compaction of bituminous material road coverings Light compaction tasks for earth works road foundations Anyotheruseoftherollerisconsidere...

Page 5: ...2 2 Transport 11 2 2 1 Loading with crane 11 2 3 First start up 11 2 4 Activities prior to starting work 11 2 4 1 Check the fuel level 12 2 4 2 Check the engine oil level 12 2 4 3 Check the hydraulic...

Page 6: ...1 Hand guidance rod 2 Hydraulic tank 3 Lifting ring 4 Water tank 5 Fuel tank 6 Engine 7 Reversing starter 8 Hydraulic fluid filter illustration above 9 Scraper 10Drums 11Chain guard 12Parking brake 1...

Page 7: ...d via a V belt The hydraulic system consists of a closed circuit with hydraulic pump and hydraulic motor as well as a hydraulic tank 1 2 The drums 1 10 are freed of adhering material by the adjustable...

Page 8: ...5 EH 25 D 15 LD 315 Max power in accordance with DIN 70020 in kW PS 5 6 8 6 3 8 5 5 6 8 Combustion process 4 stroke diesel 4 stroke gasoline 4 stroke diesel Operating rpm 3000 3000 3000 Traversing mec...

Page 9: ...5 5 Sound pressure level LWA in accordance with 2000 14 EC in dB A 108 108 108 Hand arm vibration effective weighted value of the acceleration on the guide handle determined in accordance with 2002 44...

Page 10: ...s must be used and operated in such a manner that their stability is ensured Stability is particularly in jeopardy on the edges of embankments and shoulders Consequently maintain a safe distance from...

Page 11: ...Fortransportovergreaterdistancestherollercanbecranelifted onto suitable means of transport truck trailer Fig 2 Only use lifting tackle and crane with sufficient bearing capacity Carefully lash the rol...

Page 12: ...th the tank cap 3 2 or 4 2 Fig 3 Fig 4 1 2 1 Fig 5 Fig 6 Fig 7 Never top up with fuel when the engine is running Fill DVH 550 L DVH 600 L Lombardini engine with clean diesel fuel Fill DVH 550 R Robin...

Page 13: ...1 Top up the hydraulic fluid if necessary see section 3 4 for fill quantity and specification No hydraulic fluid is consumed during operation If the fluid level drops you must check the hydraulic sys...

Page 14: ...the engine starts running guide the starter rope back into the reversing starter 2 5 Starting Prior to starting always ensure that no one is in the roller s danger zone and that all protective devices...

Page 15: ...ing starter 14 1 until resistance is noticeable Allow the handle 14 2 to glide back into the initial position and then forcefully and completely pull it through with both hands If the engine does not...

Page 16: ...Fig 17 Fig 18 1 2 6 1 Movement Press the drive bar 15 1 forward The roller will come to an immediate stop as soon as the drive bar 15 1 is released 2 6 2 Compacting Always move the vibration adjustme...

Page 17: ...he route of traffic then in addition the safety measures specified in road traffic regulations must also be employed Do not switch off the engine under full load Pull the parking brake all the way bac...

Page 18: ...ted and stored in suitable containers Discharged fluids must be appropriately disposed of in accordance with environmental protection regulations Prior to performing work on parts that are not protect...

Page 19: ...t column the component of the roller is specified on which the task specified in the Maintenance task column must be performed The Comment column contains cross references to sections of this operatin...

Page 20: ...ery 50 operating hours Vibration shaft Check V belt for damage replace if necessary 3 3 5 Robin engine Change engine oil 3 3 1 Clean spark plug Manual provided by engine manufacturer Every 200 operati...

Page 21: ...ssary Manual provided by engine manufacturer Check injection pump Adjust valve play Clean cylinder head Every 1000 operating hours Complete roller Check all modules for visible damage and wear Remove...

Page 22: ...described in section 2 7 Only drain engine oil when the engine is warmed up and the roller is at a standstill Unscrew the protective cap 25a 2 Place a collecting container under the discharge pipe Se...

Page 23: ...e main filter 28 2 with compressed air Loosen the three clips 29 1 2 and take the cover off of the air filter housing Take the pre filter 30 1 off of the main filter 30 2 Wash out the pre filter in ga...

Page 24: ...n environmentally responsible manner Loosenthetwoclips 32 1 andpullthefuellineoffofbothsides of the fuel filter 32 2 Unscrew and take off the screw of the retaining clips 32 3 of the fuel filterdispos...

Page 25: ...Loosenscrew 34d 1 andpullthetensionelement 34d 2 to the rear towards the hand guidance rod When the desired tension is reached fasten the tension element 34d 2 with the screw 34d 1 Fasten the tension...

Page 26: ...e vibration shaft and pull the V belt 35d 1 over the vibration shaft Slide the new V belt over the vibration shaft and onto the drive pulley Refasten the vibration shaft via the two Allen screws 35e 1...

Page 27: ...2 by loosening the 6 screws 38 1 3 3 6 3 Change the drive chain Loosen the tension 3 3 6 2 Take the chains off of the pinion Operation of the roller with one chain is prohibited Danger of injury Re t...

Page 28: ...il discharge duct 41 4 and drain valve Replace the protective cap 41 1 Fill hydraulic fluid in the hydraulic fluid filler neck 40 1 see section 3 4 for oil quantity and specification Check the hydraul...

Page 29: ...the water hose 43 2 from the water shut off valve 43 1 Take off water tank 44 2 after loosening the four cap nuts 44 1 Unscrew the hydraulic tank 45 2 To do this loosen screw 46 1 on the pump holder 4...

Page 30: ...ser to the respective drum The scrapers should not touch the drums Tighten the three screws 2 1 Fig 48 Fig 47 Shut off roller as described under section 2 7 Clean the lubricating nipple 47 1 on both s...

Page 31: ...l fuel from approximately 12 C 4 3 l 4 3 l Diesel in accordance with DIN 51601 DK or BS2869 A1 A2 or ASTM D975 1D 2D Hydraulic system Hydraulic fluid ISO H LP 68 6 0 l 6 0 l 6 0 l Kinem viscosity 68mm...

Page 32: ...ified in this operating and maintenance manual must be complied with for all tasks If a fault is not eliminated after replacing a component or a subassembly the repair must be continued with execution...

Page 33: ...DVH550 600 33 4 3 Hydraulic circuit diagram Fig 47 Hydraulic circuit diagram 1 Diesel gasoline engine 2 Axial piston adjustment pump 3 Filter change cartridge 4 Hydraulic motor 5 Hydraulic liquid tank...

Page 34: ...the identified defects repaired Check oil level and top off as needed 2 4 2 Engine Startup at the storage location and run until operation temperature is achieved Shutdown 2 7 Seal all opening points...

Page 35: ...DVH550 600 35 5 2 Start up after storage Subassembly Measure Note Complete roller Clean thoroughly Execute same activities as those described before starting work 2 4...

Page 36: ...36 DVH550 600...

Page 37: ...DVH550 600 37...

Page 38: ...info webermt nl in France WEBER Technologie SARL 26 rue d Arsonval 69680 Chassieu Telefon Telefax E Mail 33 0 472 791020 33 0 472 791021 france webermt com in Poland WEBER Maschinentechnik Sp zo o Ul...

Page 39: ...DVH550 600 39...

Page 40: ...ating tampers Vibration rollers Joint cutters Internal vibrators and converters Rollers Weber MASCHINENTECHNIK GmbH Im Boden 57334 Bad Laasphe R ckershausen Postfach 2153 57329 Bad Laasphe Telephone 4...

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