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CR 8

Introduction

This operating and maintenance manual is designed to facilitate familiarization with your soil 

compactor, and to enable you to maintain the compactor and use it for its intended purpose.

When complying with the instructions in the operating and maintenance manual you help 

avoid hazards, reduce repair and downtime costs, and increase the reliability and service 

life of your compactor.

This operating and maintenance manual must always be available at the implementation site 

of the soil compactor.

If necessary you can obtain additional information from your authorized WEBER dealer, 

or you can obtain information from one of the contact addresses on the last page.

The valid conformity declaration is enclosed with every machine delivery.

You can obtain information on the assembled Hatz diesel engine at 

www.hatz-diesel.com

Summary of Contents for CR 8

Page 1: ...enance Manual Weber Maschinentechnik GmbH Im Boden 5 8 10 57334 Bad Laasphe Rückershausen Germany Telephone 49 0 27 54 398 0 Fax 49 0 27 54 398 101 E Mail info webermt de Web www webermt de 0114 englisch Übersetzung der Original Betriebsanleitung ...

Page 2: ...2 CR 8 ...

Page 3: ...esentation 8 Device description 9 Technical data 10 Activities prior to starting work 12 Starting 13 Compacting 14 Taking out of operation 15 Maintenance overview 16 Maintenance work 17 Operating fluids and fill levels 20 Troubleshooting 21 Storage 22 Contact addresses 27 ...

Page 4: ... and downtime costs and increase the reliability and service life of your compactor This operating and maintenance manual must always be available at the implementation site of the soil compactor If necessary you can obtain additional information from your authorized WEBER dealer or you can obtain information from one of the contact addresses on the last page The valid conformity declaration is en...

Page 5: ...r shall be exclusively responsible All liability is rejected if damage occurs due to non compliance with this provision This risk is borne solely by the user Operation Soil compactors should only be operated by suitable personnel of at least 18 years of age Personnel must be instructed in how to guide the compactor by the owner or by the owner s assigned personnel The machine operator must comply ...

Page 6: ...odorless gas that is extremely hazardous which if inhaled even briefly can cause unconsciousness and death Never operate the engine in enclosed areas or in areas that are poorly ventilated tunnels caves etc Exercise particular caution when operating the engine in the vicinity of people and livestock Always maintain adequate clearance to the edges of pits and embankments Do not drive at ninety degr...

Page 7: ...cable connections etc against water penetration by masking them off Cleaning tasks should only be executed in areas that are suitable and have been approved for this purpose oil separator amongst others Disposal All operating fluids and auxiliary materials must be disposed of in an environmentally compatible manner in accordance with country specific regulations Important information for operating...

Page 8: ...ion Overall view CR 8 1 Engine no image 9 Gas lever 2 Drive lever 10 Attachment plates 3 Manual guidance rod 11 Tie down straps or similar items 4 Lifting ring 12 Hearing protection sticker 5 Ignition module 6 Base plate 7 Protective frame 8 Exciter ...

Page 9: ... transferred to the exciter mechanically via a V belt Operation Start the Hatz diesel engine via the electrical start device After starting vibration is switched on via the centrifugal clutch attached to the engine Use the gas lever to vary the engine speed between idle and full throttle Forward and reverse is variably controlled via the handle attached to the manual guidance rod ...

Page 10: ...ating speed ground dependent in m min 28 Incline capacity ground dependent in 30 Area capacity in m h 1176 Vibration System Two wave vibrator Drive concept mechanical Frequency in Hz 70 Centrifugal force in kN 75 CR 8 Noise emissions in accordance with 2000 14 EC Sound pressure level LPA ascertained in accordance with EN 500 in dB A 97 Sound power level LWA ascertained in accordance with EN ISO 37...

Page 11: ...CR 8 11 2 1 3 4 5 6 1 Description 2 TYPE 3 Serial number 4 Year of manufacture 5 Weight 6 Rated power kW ...

Page 12: ...ce rod with the set screw 1 Adjusting the manual guidance rod Checking the engine oil level Pull the oil dip stick 1 out of the crankcase Arrest the manual guidance rod 1 with the spring bolt 2 Activities prior to starting work When transporting the soil compactor on a vehicle secure it with suitable restraints Do not step under suspended loads Open the maintenance cover 1 fold forward min max The...

Page 13: ...tive mat with holder screws spring lock washers and nuts on the base plate front and rear Ensure that the protective mat rests under the base plate Open the cover 1 remove the gas cap 2 check the fill level and if necessary top off with clean fuel to the lower edge of the filler neck in accordance with the specification Check the fuel level For work at the fuel system have a suitable fire extingui...

Page 14: ...ely after starting The indicator lamp 2 lights up indicating that the engine is in operation The operating hours counter 5 will keep counting the operat ing hours as long as the ignition is switched on Release the ignition key as soon as the engine starts If the ignition key does not bounce back to pos 1 turn off the machine immediately danger of starter damage due to the starter also running duri...

Page 15: ...m position 1 to position 0 Pull out the ignition key Push back gas lever 1 pull towards the operator and let engine run idle for a few minutes During breaks even if they are short the machine must be shut down Parked devices that represent an obstacle must be safeguarded against through conspicuous measures ...

Page 16: ...ubricating oils and fuel come into contact with skin they can cause skin cancer Upon contact with the skin clean affected skin with suitable cleaning agent without delay If accessible during maintenance check the condition and stability of all screws Maintenance interval Maintenance point Maintenance activity After the first 25 operating hours Engine Changing the engine oil Re tighten all accessib...

Page 17: ...crew the oil drain pipe from the drain valve and screw the cover cap back onto the drain valve Fill with oil in accordance with the specification When working in the area of the engine compartment there is a danger of being burnt Maintenance work Only drain engine oil when at operating temperature Danger of scalding due to hot oil Remove V belt guard 1 and maintenance cover 2 fold forward ...

Page 18: ...t a collection vessel that is large enough to pre vent oil from spilling on the ground Dispose of waste oil in an environmentally friendly manner regulation on waste oils Wipe up off oil slick and oil residue and dispose of fuel soaked cleaning cloths in an environmentally re sponsible manner Completely drain the engine oil as previously described Remove the cover cap 1 Replace oil filter 2 with a...

Page 19: ...lt Remove the V belt guard 1 Check the V belt 1 for cracks damaged flanks and wear If there is excessive wear replace the V belt as specified in the repair manual Select a collection vessel that is large enough to pre vent oil from spilling on the ground Dispose of waste oil in an environmentally friendly manner regulation on waste oils Wipe up off oil slick and oil residue and dispose of fuel soa...

Page 20: ...h DIN 51601 DK Fuel tank or BS2869 A1 A2 or STM D975 1D 2D Fully synthetic transmission fluid API GL 5 GL 4 Vibrator First filling Fuchs Titan SINTOPOID 1 25 l LS SAE 75W 90 Transmission Transmission fluid DEXRON II D ATF First filling As necessary Fuchs Titan ATF 3000 or equivalent Lubricating points High pressure grease saponified with lithium As necessary in accordance with DIN 51825 KPF2 Batte...

Page 21: ...h oil pressure monitor enabled See Hatz operating manual section 4 1 4 Air filter fouled Clean change air filter cartridge Battery defective discharged fuse defective Remove charge battery replace fuse No vibration no forward motion or insufficient forward motion Vibrator V belt defective Change vibrator V belt Unit switches with a delay Air trapped in the hydraulic transmission system Bleed the t...

Page 22: ...el mark Check air filter clean replace if necessary Check fuel filter change if necessary All bare parts accelerator accelerator control cable fastening bolts Oil grease Starter battery if there is one Remove battery Check acid level if it is too low fill with distilled water up to max mark of the battery Store above freezing in a storage room Attach permanent charger If the machine is to be store...

Page 23: ... socket Insert plug 1 into the charging socket Connect the battery charger to the mains Complywiththedevicemanufacturer soperatingmanual for use of the battery charger The operating manual of the charger is enclosed in the packaging of the battery charger The battery charger BA200 can be purchased using order no 021000603 ...

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Page 25: ...CR 8 25 ...

Page 26: ...26 CR 8 ...

Page 27: ...bermt com in Poland WEBER Maschinentechnik Sp zo o Ul Grodziska 7 05 830 Stara Wies Telefon Telefax E Mail 48 0 22 739 70 80 48 0 22 739 70 81 48 0 22 739 70 82 info webermt com pl In Tschechien WEBER MT s r o V Piskovne 2054 278 01 Kralupy nad Vitavou Telefon E Mail 42 0 776 222 216 42 0 776 222 261 info webermt cz in USA and Canada WEBER MT Inc 45 Dowd Road Bangor ME 04401 Telefon Telefax E Mail...

Page 28: ...on plates Vibrating tampers Vibration rollers Joint cutters Internal vibrators and converters Rollers Weber MASCHINENTECHNIK GmbH Im Boden 57334 Bad Laasphe Rückershausen Phone 49 0 27 54 398 0 Fax 49 0 27 54 398 101 ...

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