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Webasto Thermo Top Evo - B, Installation Instructions Manual

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Webasto Thermo Top Evo - B Installation Instructions Manual Download Page 9

Thermo Top Evo

19

Note

Mechanical system

Electrical system

Coolant circuit

Fuel

Exhaust gas

Combustion air

Caution

Technical information

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in 
question.

Sections in italics contain an excerpt from the Directive 2001/56/EC and ECE R122.

Summary of Contents for Thermo Top Evo - B

Page 1: ...Wasserheizger t Water heater Einbauanweisung Installation Instructions Thermo Top Evo Thermo Top Evo B Benzin Petrol Thermo Top Evo D Diesel...

Page 2: ...Thermo Top Evo 1 2 24 23 25 22 21 3 10 26 27 4 28 29 4 7 10 14 1 5 30 21 22...

Page 3: ...Thermo Top Evo 6...

Page 4: ...Thermo Top Evo...

Page 5: ...Thermo Top Evo M6 x 16 0 5...

Page 6: ...Thermo Top Evo 18...

Page 7: ...ts may be used See also Webasto air and water heaters accessories catalogue NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course you do...

Page 8: ...eturn line 26 8 2 Integration via fuel removal unit 26 8 3 Fuel line 26 8 3 1 Line installation 27 8 3 2 Line design 27 8 3 3 Connecting two lines with a hose 27 8 3 4 Metering pump 27 8 3 5 Installat...

Page 9: ...r Caution Technical information Explanatory Notes on Document To provide you with a quick overview of the individual working steps you will find an identification mark on the outside top right corner...

Page 10: ...bserved in countries in which there are no special regulations Failure to follow the installation instructions and the notes con tained therein will lead to all liability being refused by Webasto The...

Page 11: ...ically possible The water heater operates independently of the vehicle engine and is inte grated in the vehicle s cooling system fuel system and electrical system Other uses must be clarified with Web...

Page 12: ...Point 2 2 2 and ECE R122 Point 5 3 2 2 The heater is preferably installed in the engine compartment i e in the area between the wheel well and the front bumper Installation should be carried out as lo...

Page 13: ...t least four M6 screws The bracket must not be secured to the car body with self tapping screws If necessary the bracket must be properly machined in accordance with the rules of technology See also f...

Page 14: ...perfect bleeding Only hoses with an inside diameter of 18 mm may be chosen Hose connections must be secured against slipping off with clips 7 2 Installing coolant connection pieces Never mount the re...

Page 15: ...the coolant hoses 7 4 Installing circulation pump The circulation pump must be installed in the coolant circuit on the pressure side on the heater heat exchanger inlet see fig 4 Ensure the correct dir...

Page 16: ...pipe Legend 33 from fuel tank 34 to metering pump 35 to engine 8 2 Integration via fuel removal unit Also see chapter 6 Example for installation in a passenger car The fuel standpipe is installed in t...

Page 17: ...el lines with a hose is shown in fig 10 Legend fig 10 41 Hose clamp 42 Air bubble Ensure that there are no leaks 8 3 4 Metering pump The metering pump is a combined delivery metering and shut off syst...

Page 18: ...CE R122 Point 5 3 3 3 Use the stickers provided see fig 17 for an example The sticker Switch off heater when refuelling must be applied near the filler neck 8 5 Cold resistant fuels If you change to l...

Page 19: ...installed in an enclosed installation space 9 2 Intake silencer The air intake silencer must be installed in a position between 0 and 90 pointing downwards See fig 13 Legend fig 13 36 Combustion air...

Page 20: ...driving Lines approved by Webasto must be used as ex haust pipes It is recommended that the exhaust application be installed splash water protected Collections of condensed water in the exhaust pipe m...

Page 21: ...This can result in damage to the LCD display 11 3 Installation of other heater controls The installation of other heater controls must be carried out in accordance with the specific installation inst...

Page 22: ...pin connector Temperature sensor for W Bus X13 4 pin connector Temperature sensor for W Bus X14 6 pin connector Telestart T91 T100 HTM X16 2 pin connector Circulation pump X17 4 pin connector Telesta...

Page 23: ...30 C as the heater does not go into combustion operation at high engine temperatures Carry out first time operation with the Webasto Thermo Test Diagnosis Prime the heater with fuel using the Webasto...

Page 24: ...al heater tolerances of 10 at an ambient temperature of 20 C and at the rated voltage 15 2 Technical data of circulation pump Circulation pump 4847 Econ Delivery rate against 0 1 bar approx 900 l h Ra...

Page 25: ...V Nominal power consumption without circulation pump 10 without vehicle fan Full load Part load 33 W 15 W 21 W 15 W 33 W 12 W 21 W 12 W Perm ambient temp Heater Operation Storage Metering pump Operati...

Page 26: ...Technical Information 36 Notes...

Page 27: ...nt Nr 9021175E 05 10 nderungen und Irrt mer vorbehalten Gedruckt in Deutschland Webasto AG GCS 2010 Webasto AG Postfach 80 D 82132 Stockdorf Germany National Hotline 01805 93 22 78 0 14 aus dem deutsc...

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