Wayne JSU50 Operating Instructions And Parts Manual Download Page 2

2

Operating Instructions and Parts Manual

Installation 

(Continued)

copper or PVC pipe may be used. To
avoid strain on the pump when using
iron or copper pipe, provide indepen-
dent supports for both suction and dis-
charge piping near the pump. Minimize
use of elbows and fittings to reduce
friction loss. Refer to the friction loss
chart (page 5) for specific information.
Increase diameter of suction or dis-
charge piping if length is over 50 feet.

SUCTION PIPING

Install foot valve 
or strainer screen

over intake of suction piping.

Never use pipe smaller than 1

1

/

4

” diam-

eter for suction piping. Keep suction
pipe free of air leaks. For horizontal
runs, lay pipe from the water source so
the upward slope is at least 1/2" per
foot. This eliminates trapped air. The
threaded inlet of the pump is 1

1

/

4

" NPT.

Do not install suc-
tion piping near

swimming areas.

DISCHARGE PIPING (FIGURE 2) 

Install a 3/4” pipe cross (sold separately)
in the pump discharge. Plug top of pipe

cross with 3/4” NPT pipe plug (sold sep-
arately). Insert tank tubing into side
opening of pipe cross. Insert PVC pipe
into remaining side opening for con-
nection to home water supply line.

CONNECTION TO WATER TANK

CONVENTIONAL TANK (SEE FIGURES 3
& 4)

A conventional water tank stores water
and pressurized air in the same com-
partment. When full, the tank contains
approximately 2/3 water and 1/3 com-
pressed air. This type of tank requires
an air volume control, which automati-
cally replaces air lost due to leak or
absorption into the water.

1.  Shut off power to pump. Disconnect

and lock out power source.

2.  Drain the tank. Opening faucet

nearest tank is recommended.

3.  Insure tank is secured to the floor or

base.

4.  Bolt pump to the floor or the

mounting bracket on tank.

5.  Install air volume control on tank.

6.  Connect the tube from the air vol-

ume control to the front 1/8" NPT
opening on the side of the pump.
Connections must be tight. Leaks
will cause the pump not to prime
and/or the tank to become water-
logged.

7.  Install a valve and an isolator hose

between the tank and the house
plumbing. This will reduce the noise
level of the pump system and aid in
servicing.

8.  Provide a hose bib (faucet) at the

lowest point in the system to drain

the system for service or storage.

9.  Slope horizontal lines up toward

pump a minimum of 1/4" per foot.
This will prevent trapping air in the
lines.

PRE-CHARGED TANK (SEE FIGURE 5)

A pre-charged water tank stores air and
water in separate compartments, sepa-
rated by a flexible bladder. The barrier
prevents the air from being absorbed
into the water. The bladder design also
allows the water to be acted on by
higher pressures for longer periods
than a conventional tank. Pre-charged
tanks have roughly twice the usable
capacity of a conventional tank with
equal volume. The air pressure in a pre-
charged tank must be checked periodi-
cally to insure it is at an acceptable
level (See Maintenance).

1.  Shut off power to pump. Disconnect

and lock out power source.

2.  Drain the tank. Open faucet nearest

the tank.

3.  Insure tank is secured to the floor or

base.

4.  Bolt pump to the floor or the

mounting bracket on tank.

5.  Set air pressure in tank to desired

level. An air valve is located on the
side and will accept a standard fit-
ting from a bicycle pump or air line.

6.  Install a valve and an isolator hose

between the tank and the house
plumbing. This will reduce the noise
level of the pump system and aid in
servicing.

7.  Provide a hose bib (faucet) at the

lowest point in the system to drain
the system for service or storage.

Figure 3 - Shallow Well Pump with
Conventional Horizontal Tank

Figure 4 - Shallow Well Pump with
Conventional Vertical Tank

Figure 5 - Shallow Well Pump
Precharged Tank

Pressure
Switch

Prime Plug

Air
Volume
Control
Tubing

Drain Fitting

Inlet

Air
Volume
Control

Drain Fitting

Hose Coupling

Air Volume
Control
Tubing

Air
Volume
Control

Pressure
Switch

Prime Plug

Drain
Fitting

Inlet

Air Valve

(18 - 20 PSI 1/3 HP & 1/2 HP)

(28 - 30 PSI 3/4 HP & 1 HP)

Prime
Plug

Inlet

JSU50

Figure 2

Pipe Cross

Tank

Tubing

PVC Pipe

www.waynepumps.com

Prime
Plug

Summary of Contents for JSU50

Page 1: ...ater Do not pump flammable or explosive fluids such as gasoline fuel oil kerosene etc Do not use in a flammable and or explosive atmosphere Personal injury and or property damage could result This pum...

Page 2: ...o prime and or the tank to become water logged 7 Install a valve and an isolator hose between the tank and the house plumbing This will reduce the noise level of the pump system and aid in servicing 8...

Page 3: ...and all applicable local codes The motor must be grounded by con necting a copper conductor to the grounding screw provided within the wiring compartment in the pressure switch The field wiring compar...

Page 4: ...d during winter months or protected against freezing Protect the pipe from damage by swimmers and boaters Operation PRIMING PUMP Do not run pump dry Fill with water before starting motor Damage to pum...

Page 5: ...50 100 200 300 JSU50 1 2 120 15 14 14 12 10 230 10 14 14 14 14 WIRING CHART RECOMMENDED WIRE AND FUSE SIZES Feet Friction Loss in 100 Feet of Plastic Pipe Gallons Per Minute Pipe Size 20 25 30 40 50...

Page 6: ...or check valve stuck open 7 Improperly adjusted pressure switch 1 Turn power on or call power company 2 Replace fuse Reset breaker 3 Refer to wiring instructions Check and tighten all wiring 4 Replace...

Page 7: ...7 JSU50 Operating Instructions and Parts Manual www waynepumps com Water Supplies Figure 11 Water Supplies...

Page 8: ...re to operate in accordance with Wayne s written instructions THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED...

Page 9: ...rage une cabane outils ou un b timent pour pompes Installer la pompe pour que la ligne centrale de la pompe soit aussi pr s que possible du niveau d eau Garder l endroit d installation libre d obstruc...

Page 10: ...me compartiment Au plein le r servoir contient approximativement 2 3 eau et 1 3 d air comprim Ce type de r servoir requiert un contr le de volume d air qui remplace l air perdu Installation Suite pom...

Page 11: ...de terre inutilis e et fixer la partie expos e du fil de terre entre la t te de vis et le corps du manostat puis resserrer Desserrer les deux vis sup rieures du manostat et resserrer avec les fils du...

Page 12: ...le tuyau pendant l hiver ou le prot ger contre le gel Prot ger le tuyau contre le dommage caus par les nageurs et les bateaux Fonctionnement AMOR AGE DE LA POMPE Ne pas faire fonctionner la pompe au s...

Page 13: ...4 Connecter nouveau la source d nergie lectrique Quand la pompe remplit le r servoir le contr le de volume d air fournit au r servoir la proportion correcte d air et d eau Ensuite la pompe s arr te l...

Page 14: ...Sources d Eau Figure 11 Sources d Eau JSU50 Instructions d Utilisation et Manuel de Pi ces 14 Fr...

Page 15: ...ifier et serrer tous les fils 4 Remplacer le manostat 5 Laisser refroidir Protecteur s enclenche automatiquement Fournir un endroit ombreux et bien ventil pour la pompe 1 Se r f rer aux instructions d...

Page 16: ...aux instructions crit de Wayne IL N EXISTE AUCUNE AUTRE GARANTIE OU AFFIRMATION LES GARANTIES EXPRIM ES Y COMPRIS CELLES DE COMMERCIALISABILIT ET D ADAPTION UNE FONCTION PARTICULI RE SONT LIMIT ES UN...

Page 17: ...tra aplicaci n que pueda contener sustancias qu micas c usticas y o materias extra as Podr a producirse da o en la bomba si se usa en estas aplicaciones invalidando la garant a Un electricista calific...

Page 18: ...11 4 NPT No instale tuber as de succi n cerca de reas de nataci n TUBER AS DE DESCARGA FIGURA 2 Instale un conector en cruz de 19 1 mm 3 4 no incluido con la unidad en el orificio de salida de la bom...

Page 19: ...l interruptor de circuito autom tico y el tama o del cable Instale y mantenga las conexiones de esta bomba de acuerdo al C digo Nacional de Electricidad y dem s c digos locales aplicables El motor deb...

Page 20: ...la instalaci n de la bomba sta debe cebarse 1 Retire el tap n de cebado 2 Llene completamente la bomba y las tuber as con agua 3 Vuelva a colocar el tap n de cebado 4 Abra la llave para ventilar el si...

Page 21: ...230 10 4 3 4 3 4 3 4 3 TABLA DE CONEXIONES TAMA OS RECOMENDABLES DE CABLES Y FUSIBLES Manual de Instrucciones de Operaci n y Piezas JSU50 Mantenimiento Continuaci n 2 Drene todas las tuber as hasta un...

Page 22: ...Suministros de Agua Figura 11 Suministros de agua Manual de Instrucciones de Operaci n y Piezas JSU50 22 Sp...

Page 23: ...2 Cambie el fusible Reajuste el interruptor autom tico 3 Rem tase a las instrucciones de conexiones Verifique y adjuste todas las conexiones 4 Cambie el interruptor 5 Deje enfriar La sobrecarga se rea...

Page 24: ...o negligencia instalaci n inadecuada manten imiento inadecuado o funcionamiento sin seguir las instrucciones suministradas por escrito por la compa a Wayne NO HAY NINGUNA OTRA GARANTIA EXPRESA O IMPLI...

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