Wayne GPS400 Operating Instructions And Replacement Parts List Manual Download Page 2

2

Installation

This pump is designed to be self-priming 
when installed and operated as specified 
below.

1.  The pump should be placed as close as 

possible to the water being pumped. 
A pump with 20 foot suction lift will 
not remove water as quickly as a 
pump with 5 foot suction lift 
(Figure 1).

2.  Suction hose and fitting must be 

airtight.

  

An 

air

 leak 

in 

the suction line may prevent priming 
of the pump. Use of thread sealant is 
recommended. 

 

Suction lines must be reinforced hose 
or rigid pipe. Non-reinforced hose will 
collapse due to the suction created 
by the pump and prevent pump from 
operating.

3.  A check valve must be used in the 

suction line to maintain the self-
priming capability. If no check valve is 
used the pump will need to be primed 
at the start of each operation. For best 
operation, the check valve should be 
installed at the intake of the suction 
line.(Figure 2).

4.  A suction strainer is required to filter 

abrasive material. Abrasive material, 
such as gravel, will destroy the pump 
and void the warranty. This pump 
is not designed to handle abrasive 
materials.

5.  The discharge hose and fitting should 

be leak-tight. A leak in the discharge 
hose will allow water to spray 
around the work site, making the site 
hazardous.

6.  Keep all pipes and hose lines as short 

and straight as possible. Long lengths 
and curves in the pipes and hose lines 
will reduce the pressure the pump 
develops.

7.  Fill the engine crankcase with oil. 

Refer to the engine operating manual 
for the specific grade of oil and 
amount required.

8.  Fill the engine fuel tank with 

gasoline. Refer to the engine 
operating manual for specific gasoline 
type that is most efficient for this 
engine.

9.  Add water to the priming port on 

the pump (See Figure 3). Continue 
adding water until the water level is 
approximately 3 inches from the top. 
Install the priming plug. The water in 
the pump will create the suction that 
primes the pump.

10. Turn fuel valve to ‘ON’ position

11. Move choke level to ‘CHOKE’ position.

12. Move the engine switch to ‘ON’ 

position.

13. Pull engine crank until engine starts. 

Once engine starts, move choke lever 
to ‘RUN’ position.

14. The pump will take several minutes to 

prime. 

PIPING

Always place the pump as close as possible 
to the water being pumped. Keep all pipe 
and hose lines as short and straight as 
possible.

  

Support 

 pump 

and piping when assembling and after 
installation. Failure to do so may cause 
piping to break, pump to fail, etc; all of 
which can result in property damage and/or 
personal injury.

All suction connections must be airtight. 
If the pump won’t prime, check for leaks 
in the suction piping or fittings.  If flexible 
suction hose is used instead of pipe, use 
reinforced hose with a two inch inner 
diameter. Non-reinforced flexible hose may 
collapse from the vacuum created as the 
pump primes.

Always use a strainer at the end of the 
suction pipe or hose. Position strainer so 
it doesn’t become clogged with stones 
or debris. A suction line check valve is 
recommended.

Do not use this pump for suction lifts over 
twenty-five feet. 

Maintenance

Always shut off the engine, allow the 
engine to cool, and remove the spark plug 
before performing any maintenance.

During freezing weather, open the drain 
port and allow all the water in the pump 
to drain. This will prevent damage to the 
pump when the water freezes. If the pump 
will be stored for a month or more, drain 
the water from the pump and follow the 
engine manufacturer’s recommendations 
for long-term storage.

 Operating Instructions and Replacement Parts List

Figure 1

20 Ft. Suction Lift

5 Ft. 

Suction 

Lift

Figure 2

Check valve

Figure 3

Priming port

Suction

Drain port

Discharge

www.waynepumps.com

Summary of Contents for GPS400

Page 1: ...ds compatible with pump component materials Failure to follow this warning can result in personal injury and or property damage 2 Observe all safety precautions for the handling of the fuel Do not ref...

Page 2: ...Continue adding water until the water level is approximately 3 inches from the top Install the priming plug The water in the pump will create the suction that primes the pump 10 Turn fuel valve to ON...

Page 3: ...15 20 25 20 6600 6420 6180 6000 5640 5220 30 6180 6000 5640 5220 4800 4380 40 5640 5220 4800 4380 4080 3660 50 4800 4380 4080 3660 3300 2820 60 4080 3660 3300 2820 2400 1800 70 3300 2820 2400 1800 126...

Page 4: ...nder suction Hose coupled both ends with 2 hose thread One 20 ft hose per carton 2 SUCTION STRAINER PART 66036 Prevents stones leaves and other debris from clogging pump For Pump Accessories call 1 80...

Page 5: ...12701 5 11 Capscrew 5 16 24 x 7 8 16209 4 12 Lockwasher split 5 16 not shown 15916 4 13 Handle 56722 001 1 14 Base 11007 001 1 1 3a 11 5 10 2 3 6 4 13 8 7 14 For Replacement Parts call 1 800 237 0987...

Page 6: ...6 Notes Operating Instructions and Replacement Parts List www waynepumps com...

Page 7: ...7 GPS400 www waynepumps com Maintenance Service Record Date Maintenance Performed Replacement Components Required...

Page 8: ...implied warranty lasts or do not allow the exclusions or limitations of incidental or consequential damages so the above limitations might not apply to you This limited warranty gives you specific leg...

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