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MANUAL DOOR OPERATION: 

For additional information on manual garage door operations 

go to 

www.dasma.com

 and reference TDS 165.

WARNING 

DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN 

OPENING AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES / 

SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY.

OPENING A DOOR:

 Make sure the lock(s) are in the unlocked position. Lift the door by using 

the lift handles / suitable gripping points only. Door should open with little resistance.

CLOSING A DOOR:

 From inside the garage, pull door downward using lift handles / gripping 

point only. If you are unable to reach the lift handles/ suitable gripping points only, use pull 

down rope affixed to the side of door. Door should close completely with little resistance.

USING AN ELECTRIC OPERATOR:
IMPORTANT: 

PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR 

MADE INOPERATIVE IN THE UNLOCKED POSITION.
When connecting a drawbar (trolley type) garage door operator to this door, a drawbar opera-

tor bracket must be securely attached to the top section of the door, along with any struts 

provided with the door. Always use the drawbar operator bracket supplied with the door. To 

avoid possible damage to your door, Wayne Dalton recommends reinforcing the top section 

with a strut (may or may not be supplied). The installation of the drawbar operator must be 

according to manufacturer’s instructions and force settings must be adjusted properly. Refer 

to the owner’s manual supplied with your drawbar operator for complete details on installa-

tion, operation, maintenance and testing of the operator.

MAINTAINING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. Perform routine maintenance 

steps once a month, and have the door professionally inspected once a year. Review your 

Installation Instructions and Owner’s Manual for the garage door. These instructions are 

available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660, or at 

www.Wayne-Dalton.com

. For additional information on 

garage door/operator maintenance go to 

www.dasma.com

 and reference TDS 151, 167 

and 179.

Monthly Inspections:
1. Visual Inspection:

 Closely inspect jambs, header and mounting surface. Any material 

found not to be structurally sound must be replaced. It may be necessary to uninstall part 

or all of the door assembly in order to replace defective material. Refer to the supplemental 

instructions “Removing an Existing Door / Preparing the Opening” at 

www.Wayne-Dalton.

com

. Inspect the spring(s), counterbalance lift cables, track rollers, pulleys, rear back hangs 

and other door hardware for signs of worn or broken parts. Tighten any loose screws and/or 

bolts, except on bottom corner brackets or on the counterbalance assembly. Check exterior 

surface of the door sections for any minor cracks. Verify door has not shifted right or left in 

the opening. If you suspect problems, contact a trained door system technician.

WARNING 

GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACKETS, 

AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER 

EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE 

SEVERE OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS 

TECHNICIAN SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE 

MANUFACTURER’S INSTRUCTIONS.

WARNING 

NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAG 

SCREWS ON THE COUNTERBALANCE (END BEARING BRACKETS, DRUMS 

OR SPRING SYSTEM) OR BOTTOM CORNER BRACKETS OF THE DOOR. 

THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER 

EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, 

HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

TORQUEMASTER

®

 PLUS SPRINGS:

 Pawl knob(s) (located on the TorqueMaster

®

 end brack-

ets above the door) should be engaged to prevent the door from rapidly descending in case 

of spring failure or forceful manual operation.

EXTENSION SPRINGS:

 A restraining cable or other device should be installed on the exten-

sion spring (located above the horizontal tracks) to help contain the spring if it breaks.

2. Door Balance:

 Periodically test the balance of your door. If you have a garage door 

drawbar operator, use the release mechanism so you can operate the door by hand when 

doing this test. Start with the door in the fully closed position. Using handles or suitable grip-

ping points, lift the door to check its balance. Adjust TorqueMaster® or Extension spring(s), 

if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). DO NOT 

attempt to repair or adjust Torsion Springs yourself. To adjust TorqueMaster® or Extension 

spring(s), refer to your installation instructions and owner’s manual. If in question about 

any of the procedures, do not perform the work. Instead, have it adjusted by a trained door 

systems technician.

3. Lubrication:

 The door should open and close smoothly. Ensure the door track rollers are 

rotating freely when opening and closing the door. If track rollers do not rotate freely, clean 

the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-

silicon based lubricant) graduated end hinges, center hinges, steel track rollers, bearings and 

torsion springs (torsion spring coil surfaces). DO NOT lubricate plastic idler bearings, nylon 

track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust 

to lubricate.

CHECK FOR PRESENCE OF SAFETY LABELS:

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

346214  NEW 11/19/2010

CALIFORNIA HEALTH AND SAFETY 

CODE SECTION 25249.6

DRILLING, SAWING, SANDING OR 

MACHINING WOOD PRODUCTS GENERATES

WOOD DUST, A SUBSTANCE KNOWN TO THE 

STATE OF CALIFORNIA TO CAUSE CANCER. 

AVOID INHALING WOOD DUST OR USE A 

RESPIRATOR OR OTHER SAFEGUARDS FOR 

PERSONAL PROTECTION.

WARNING

THIS WOOD PRODUCT REQUIRES PROPER    
FINISHING 

PRIOR

 TO ANY DOOR HARDWARE BEING 

APPLIED. BOTH INNER AND OUTER FACES OF THE 
SECTION(S), AS WELL AS ALL EDGE SURFACES 
MUST BE PREPARED AND FINISHED IN STRICT 
ACC0RDANCE TO THE DIRECTIONS GIVEN IN THE 
INSTALLATION INSTRUCTIONS AND OWNER’S 
MANUAL UNDER “MAINTENANCE AND PAINTING 
INSTRUCTIONS FOR ALL WOOD DOORS”.

IMPROPER STORAGE, IMPROPER TRANSPORTATION 
AND/OR DELAY IN FINISHING, THAT ALLOWS FOR 
THE EXPOSURE OF THIS WOOD PRODUCT TO   
MOISTURE AND/OR OTHER CONTAMINANTS, 

VOIDS

 

THE LIMITED WARRANTY.

IMPORTANT

316986

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

SAFETY INSTRUCTIONS

1.

  Operate door ONLY when it is properly   

 adjusted and free of obstructions.

2.

  If a door becomes hard to operate,  

 

 

inoperative or is damaged,  immediately  

 

have necessary adjustments and/or repairs  

 

made by a trained door system technician  

 

using proper tools and instructions.

3.

  DO NOT stand or walk under a moving door,  

 

or permit anybody to stand or walk under  

 

an electrically operated door.

4.

  DO NOT place fingers or hands into open  

 

section joints when closing a door. Use lift  

 

handles/gripping points when operating  

 door manually.

5.

  DO NOT permit children to operate garage  

 door or door controls.

6.

  Due to constant extreme spring tension,  

 

DO NOT attempt any adjustment, repair or  

 

alteration to any part of the door,  

 

 

especially to springs, spring brackets,    

 

bottom corner brackets, red colored    

 

fasteners, cables or supports. To avoid   

 

possible severe or fatal injury, have any  

 

such work performed by a trained door  

 

system technician using proper tools and  

 

instructions.

7.

  On electrically operated doors, pull down  

 

ropes must be removed and locks must be  

 

removed or made inoperative in the open  

 (unlocked) position.

8.

  Top section of door may need to be    

 

reinforced when attaching an electric    

 

opener. Check door and/or opener  

 

 

manufacturer’s instructions.

9.

  VISUALLY inspect door and hardware    

 

monthly for worn and/or broken parts.   

 

Check to ensure door operates freely.

10.

 Test electric opener’s safety features    

 

monthly, following opener manufacturer’s  

 

instructions.

11.

 NEVER hang tools, bicycles, hoses, clothing  

 

or anything else from horizontal tracks.  

 

Track systems are not intended or designed  

 

to support such extra weight. 

Place label at a readable height on door. DO NOT  

remove, cover or paint over this label. Product 

user should inspect this label periodically for 

legibility and should order a replacement label 
from the door manufacturer as needed.

324100              REV7   09/16/2013

Quality garage doors since 1954

Wayne Dalton

2501 S. State Hwy 121 Bus., Suite 200

Lewisville, TX 75067

For service, call (800) 827-3667

www.Wayne-Dalton.com

Copyright 2013 Wayne Dalton, a

Division of Overhead Door Corp.

 

Residential warning label, The warning label will 

either be on the right or the left end stile.

Bottom section warning labels

Residential Dust label

(For California Residents Only)

Wood label 

important notice

Torsion spring tag(s) 

(one per spring)

WARRANTY

Limited warranty

Model 44, Double Flush

Wayne Dalton, a division of Overhead Door Corporation (“Seller”) war-

rants to the original purchaser of the 

Model 44

 (“Product”), subject to all of 

the terms and conditions hereof, that the Product and all components thereof 

will be free from defects in materials and workmanship for a period of 

One (1) 

year

, measured from the date of installation:

Seller’s obligation under this warranty is specifically limited to repairing 

or replacing, at its option, any part which is determined by Seller to be defec-

tive during the applicable warranty period. Any labor charges are excluded and 

will be the responsibility of the purchaser.

This warranty gives you specific legal rights, and you may also have 

other rights which vary from state to state. This warranty is made to the origi-

nal purchaser of the Product only, and is not transferable or assignable. This 

warranty applies only to Product installed in a residential or other non-com-

mercial application. It does not cover any Product installed in commercial or 

industrial building applications. This warranty does not apply to any unauthor-

ized alteration or repair of the Product, or toany Product or component which 

has been damaged or deteriorated due to misuse, neglect, accident, puncture, 

drilling of holes (other than as directed by Seller), incorrect installation of 

hardware, fire, failure to provide necessary maintenance, normal wear and tear, 

exposure to salt or other corrosive environments, or acts of God or any other 

cause beyond the reasonable control of Seller. This warranty also specifically 

excludes all refinishing costs and any inconsistencies or occurrences related to 

the characteristics or attributes of natural wood, including but not limited to: (i) 

variations in the color or grain of Product sections, (ii) the emission or secretion 

of tannins from the Product sections which may stain or alter the color of a 

painted Product, and (iii) cracking, checking, lifting wood grain or cracking due 

to natural expansion and contraction of the Product sections.

SPECIAL PAINTING REQUIREMENTS: This warranty shall be void if the 

Product sections are not painted or sealed in accordance with DASMA TDS 162 

(available at www.dasma.com) on all sides, including all edges with one (1) 

coat of exterior grade primer (or stain) and two (2) coats of high quality acrylic 

latex exterior grade finish paint (or sealer), applied in accordance with the paint 

or Sealer manufacturer’s instructions and Seller’s painting and maintenance in-

structions. Sections must be finished within five (5) days of receipt and prior to 

installation. Damage caused by exposure of the product to water, moisture, sun 

or other conditions prior to completion of painting (or Sealing) is excluded. This 

warranty shall also be void if the Product is painted a dark color, including but 

not limited to black, dark grey, dark green and dark brown*. IMPROPER TRANS-

PORTATION, STORAGE OR DELAYS IN FINISHING, THAT ALLOWS EXPOSURE OF 

THE WOOD DOOR SURFACES TO MOISTURE OR OTHER CONTAMINANTS WILL 

RESULT IN THE WARRANTY BEING VOIDED.

ALL EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT, INCLUD-

ING BUT NOT LIMITED TO ANY IMPLIEDWARRANTIES OF MERCHANTABILITY 

AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN TIME TO THE AP-

PLICABLE WARRANTY PERIOD REFLECTED ABOVE. NO WARRANTIES, WHETHER 

11

Summary of Contents for EXTENSION 44

Page 1: ...Maintenance 10 Cleaning Your Garage Door 10 Painting Your Garage Door 10 Maintaining The Finish On Your Garage Door 10 Operation And Maintenance 10 Warranty 11 Wayne Dalton a division of Overhead Doo...

Page 2: ...t information 18 For windloaded doors the wind performance is achieved via the entire door system and component substitution is not authorized without express permission by Wayne Dalton NOTE It is rec...

Page 3: ...Required J6 Small S Hooks As Required J7 Sheave Forks As Required J8 5 16 18 x 3 3 4 Eye Bolts As Required J9 Counterbalance Lift Cables J10 Hook Plates As Required J11 Large S Hooks As Required K REA...

Page 4: ...tom weather seal to the bottom of the bottom section with 3 4 long galvanized roofing nails not supplied Now stretch the bottom weather seal slightly and nail the rest of the bottom weather seal to th...

Page 5: ...x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut IF YOU HAVE DOUBLE GRADUATED END HINGES Position the second graduated end hinge next to the first single graduated end hinge Using the second graduat...

Page 6: ...you have double graduated end hinges insert a long stem track roller short stem tandem track roller if included into the hinge tubes on each side IMPORTANT WHEN PLACING TRACK ROLLERS TANDEM TRACK ROLL...

Page 7: ...les Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies Refer to Package Contents Breakdown of Parts to determine which Flag Angles Vertical Track Assemblies you ha...

Page 8: ...OOR TRAVELS SMOOTHLY THROUGH THE TRACKS CLAMP LOCKING PLIERS TO THE BACK LEG OF BOTH HORIZONTAL TRACKS BELOW THE BOTTOM TRACK ROLLERS TO KEEP THE DOOR FROM LOWERING Locking pliers NOTE This illustrati...

Page 9: ...ft cable over the front cable lift sheave and around the rear cable lift sheave and tie the special knot around the horizontal angle using a 3 hole clip as shown Insert one end of the small S hook int...

Page 10: ...r bracket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician u...

Page 11: ...this door located as spelled out in the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious in...

Page 12: ...fter discovery within the applicable warranty period and in writing to the Seller whose name and address appear below The purchaser must allow Seller a reasonable opportunity to inspect any Product cl...

Page 13: ......

Page 14: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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