MANUAL DOOR OPERATION:
For additional information on manual garage door operations
go to
www.dasma.com
and reference TDS 165.
WARNING
DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN
OPENING AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES /
SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY.
OPENING A DOOR:
Make sure the lock(s) are in the unlocked position. Lift the door by using
the lift handles / suitable gripping points only. Door should open with little resistance.
CLOSING A DOOR:
From inside the garage, pull door downward using lift handles / gripping
point only. If you are unable to reach the lift handles/ suitable gripping points only, use pull
down rope affixed to the side of door. Door should close completely with little resistance.
USING AN ELECTRIC OPERATOR:
IMPORTANT:
PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR
MADE INOPERATIVE IN THE UNLOCKED POSITION.
When connecting a drawbar (trolley type) garage door operator to this door, a drawbar opera-
tor bracket must be securely attached to the top section of the door, along with any struts
provided with the door. Always use the drawbar operator bracket supplied with the door. To
avoid possible damage to your door, Wayne Dalton recommends reinforcing the top section
with a strut (may or may not be supplied). The installation of the drawbar operator must be
according to manufacturer’s instructions and force settings must be adjusted properly. Refer
to the owner’s manual supplied with your drawbar operator for complete details on installa-
tion, operation, maintenance and testing of the operator.
MAINTAINING YOUR GARAGE DOOR:
Before you begin, read all warning labels affixed to
the door and the installation instructions and owner’s manual. Perform routine maintenance
steps once a month, and have the door professionally inspected once a year. Review your
Installation Instructions and Owner’s Manual for the garage door. These instructions are
available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660, or at
www.Wayne-Dalton.com
. For additional information on
garage door/operator maintenance go to
www.dasma.com
and reference TDS 151, 167
and 179.
Monthly Inspections:
1. Visual Inspection:
Closely inspect jambs, header and mounting surface. Any material
found not to be structurally sound must be replaced. It may be necessary to uninstall part
or all of the door assembly in order to replace defective material. Refer to the supplemental
instructions “Removing an Existing Door / Preparing the Opening” at
www.Wayne-Dalton.
com
. Inspect the spring(s), counterbalance lift cables, track rollers, pulleys, rear back hangs
and other door hardware for signs of worn or broken parts. Tighten any loose screws and/or
bolts, except on bottom corner brackets or on the counterbalance assembly. Check exterior
surface of the door sections for any minor cracks. Verify door has not shifted right or left in
the opening. If you suspect problems, contact a trained door system technician.
WARNING
GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACKETS,
AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER
EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE
SEVERE OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS
TECHNICIAN SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE
MANUFACTURER’S INSTRUCTIONS.
WARNING
NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAG
SCREWS ON THE COUNTERBALANCE (END BEARING BRACKETS, DRUMS
OR SPRING SYSTEM) OR BOTTOM CORNER BRACKETS OF THE DOOR.
THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER
EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY,
HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS
TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.
TORQUEMASTER
®
PLUS SPRINGS:
Pawl knob(s) (located on the TorqueMaster
®
end brack-
ets above the door) should be engaged to prevent the door from rapidly descending in case
of spring failure or forceful manual operation.
EXTENSION SPRINGS:
A restraining cable or other device should be installed on the exten-
sion spring (located above the horizontal tracks) to help contain the spring if it breaks.
2. Door Balance:
Periodically test the balance of your door. If you have a garage door
drawbar operator, use the release mechanism so you can operate the door by hand when
doing this test. Start with the door in the fully closed position. Using handles or suitable grip-
ping points, lift the door to check its balance. Adjust TorqueMaster® or Extension spring(s),
if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). DO NOT
attempt to repair or adjust Torsion Springs yourself. To adjust TorqueMaster® or Extension
spring(s), refer to your installation instructions and owner’s manual. If in question about
any of the procedures, do not perform the work. Instead, have it adjusted by a trained door
systems technician.
3. Lubrication:
The door should open and close smoothly. Ensure the door track rollers are
rotating freely when opening and closing the door. If track rollers do not rotate freely, clean
the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-
silicon based lubricant) graduated end hinges, center hinges, steel track rollers, bearings and
torsion springs (torsion spring coil surfaces). DO NOT lubricate plastic idler bearings, nylon
track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust
to lubricate.
CHECK FOR PRESENCE OF SAFETY LABELS:
HIGH SPRING TENSION CAN CAUSE
SERIOUS INJURY OR DEATH.
DO NOT
adjust, repair or remove springs or parts to
which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of
the counterbalance system.
Adjustments or repairs must
ONLY
be made by a
trained door systems technician using proper tools
and instructions.
DO NOT
remove, cover or paint over this tag. Prod-
uct user should inspect this tag periodically for
legibility and should order a replacement tag from
the door manufacturer, as needed.
©Copyright 2010 Overhead Door Corporation
102081 REV2 06/24/2010
DO NOT REMOVE, COVER OR PAINT OVER
THIS LABEL. PRODUCT USER SHOULD
INSPECT THIS LABEL PERIODICALLY FOR
LEGIBILITY AND SHOULD ORDER A
REPLACEMENT FROM THE DOOR
MANUFACTURER AS NEEDED.
346214 NEW 11/19/2010
CALIFORNIA HEALTH AND SAFETY
CODE SECTION 25249.6
DRILLING, SAWING, SANDING OR
MACHINING WOOD PRODUCTS GENERATES
WOOD DUST, A SUBSTANCE KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER.
AVOID INHALING WOOD DUST OR USE A
RESPIRATOR OR OTHER SAFEGUARDS FOR
PERSONAL PROTECTION.
WARNING
THIS WOOD PRODUCT REQUIRES PROPER
FINISHING
PRIOR
TO ANY DOOR HARDWARE BEING
APPLIED. BOTH INNER AND OUTER FACES OF THE
SECTION(S), AS WELL AS ALL EDGE SURFACES
MUST BE PREPARED AND FINISHED IN STRICT
ACC0RDANCE TO THE DIRECTIONS GIVEN IN THE
INSTALLATION INSTRUCTIONS AND OWNER’S
MANUAL UNDER “MAINTENANCE AND PAINTING
INSTRUCTIONS FOR ALL WOOD DOORS”.
IMPROPER STORAGE, IMPROPER TRANSPORTATION
AND/OR DELAY IN FINISHING, THAT ALLOWS FOR
THE EXPOSURE OF THIS WOOD PRODUCT TO
MOISTURE AND/OR OTHER CONTAMINANTS,
VOIDS
THE LIMITED WARRANTY.
IMPORTANT
316986
WARNING
WARNING
Lift handles/gripping points are required
on this door, located as spelled out in the
installation instructions, even if the door
is motor operated.
Failure to install and use these lift handles/
gripping points on this door can result in
serious injury to fingers and/or hands, if
placed in the opening between sections,
when the door is operated manually.
The adjacent bottom corner bracket and
all cable retention features including
milford pins, cotter pins, & clevis pins are
under HIGH SPRING TENSION.
Adjustments and repairs must only be
made by a trained door systems
technician, using proper tools and
instructions.
DO NOT REMOVE, COVER OR PAINT OVER
THIS LABEL. PRODUCT USER SHOULD
INSPECT THIS LABEL PERIODICALLY FOR
LEGIBILITY AND SHOULD ORDER A
REPLACEMENT FROM THE DOOR
MANUFACTURER AS NEEDED.
325304 REV3 06/26/12
© Copyright 2012,
Overhead Door Corporation
WARNING
WARNING
Lift handles/gripping points are required
on this door, located as spelled out in the
installation instructions, even if the door
is motor operated.
Failure to install and use these lift handles/
gripping points on this door can result in
serious injury to fingers and/or hands, if
placed in the opening between sections,
when the door is operated manually.
The adjacent bottom corner bracket and
all cable retention features including
milford pins, cotter pins, & clevis pins are
under HIGH SPRING TENSION.
Adjustments and repairs must only be
made by a trained door systems
technician, using proper tools and
instructions.
DO NOT REMOVE, COVER OR PAINT OVER
THIS LABEL. PRODUCT USER SHOULD
INSPECT THIS LABEL PERIODICALLY FOR
LEGIBILITY AND SHOULD ORDER A
REPLACEMENT FROM THE DOOR
MANUFACTURER AS NEEDED.
325304 REV3 06/26/12
© Copyright 2012,
Overhead Door Corporation
SAFETY INSTRUCTIONS
1.
Operate door ONLY when it is properly
adjusted and free of obstructions.
2.
If a door becomes hard to operate,
inoperative or is damaged, immediately
have necessary adjustments and/or repairs
made by a trained door system technician
using proper tools and instructions.
3.
DO NOT stand or walk under a moving door,
or permit anybody to stand or walk under
an electrically operated door.
4.
DO NOT place fingers or hands into open
section joints when closing a door. Use lift
handles/gripping points when operating
door manually.
5.
DO NOT permit children to operate garage
door or door controls.
6.
Due to constant extreme spring tension,
DO NOT attempt any adjustment, repair or
alteration to any part of the door,
especially to springs, spring brackets,
bottom corner brackets, red colored
fasteners, cables or supports. To avoid
possible severe or fatal injury, have any
such work performed by a trained door
system technician using proper tools and
instructions.
7.
On electrically operated doors, pull down
ropes must be removed and locks must be
removed or made inoperative in the open
(unlocked) position.
8.
Top section of door may need to be
reinforced when attaching an electric
opener. Check door and/or opener
manufacturer’s instructions.
9.
VISUALLY inspect door and hardware
monthly for worn and/or broken parts.
Check to ensure door operates freely.
10.
Test electric opener’s safety features
monthly, following opener manufacturer’s
instructions.
11.
NEVER hang tools, bicycles, hoses, clothing
or anything else from horizontal tracks.
Track systems are not intended or designed
to support such extra weight.
Place label at a readable height on door. DO NOT
remove, cover or paint over this label. Product
user should inspect this label periodically for
legibility and should order a replacement label
from the door manufacturer as needed.
324100 REV7 09/16/2013
Quality garage doors since 1954
Wayne Dalton
2501 S. State Hwy 121 Bus., Suite 200
Lewisville, TX 75067
For service, call (800) 827-3667
www.Wayne-Dalton.com
Copyright 2013 Wayne Dalton, a
Division of Overhead Door Corp.
Residential warning label, The warning label will
either be on the right or the left end stile.
Bottom section warning labels
Residential Dust label
(For California Residents Only)
Wood label
important notice
Torsion spring tag(s)
(one per spring)
WARRANTY
Limited warranty
Model 44, Double Flush
Wayne Dalton, a division of Overhead Door Corporation (“Seller”) war-
rants to the original purchaser of the
Model 44
(“Product”), subject to all of
the terms and conditions hereof, that the Product and all components thereof
will be free from defects in materials and workmanship for a period of
One (1)
year
, measured from the date of installation:
Seller’s obligation under this warranty is specifically limited to repairing
or replacing, at its option, any part which is determined by Seller to be defec-
tive during the applicable warranty period. Any labor charges are excluded and
will be the responsibility of the purchaser.
This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state. This warranty is made to the origi-
nal purchaser of the Product only, and is not transferable or assignable. This
warranty applies only to Product installed in a residential or other non-com-
mercial application. It does not cover any Product installed in commercial or
industrial building applications. This warranty does not apply to any unauthor-
ized alteration or repair of the Product, or toany Product or component which
has been damaged or deteriorated due to misuse, neglect, accident, puncture,
drilling of holes (other than as directed by Seller), incorrect installation of
hardware, fire, failure to provide necessary maintenance, normal wear and tear,
exposure to salt or other corrosive environments, or acts of God or any other
cause beyond the reasonable control of Seller. This warranty also specifically
excludes all refinishing costs and any inconsistencies or occurrences related to
the characteristics or attributes of natural wood, including but not limited to: (i)
variations in the color or grain of Product sections, (ii) the emission or secretion
of tannins from the Product sections which may stain or alter the color of a
painted Product, and (iii) cracking, checking, lifting wood grain or cracking due
to natural expansion and contraction of the Product sections.
SPECIAL PAINTING REQUIREMENTS: This warranty shall be void if the
Product sections are not painted or sealed in accordance with DASMA TDS 162
(available at www.dasma.com) on all sides, including all edges with one (1)
coat of exterior grade primer (or stain) and two (2) coats of high quality acrylic
latex exterior grade finish paint (or sealer), applied in accordance with the paint
or Sealer manufacturer’s instructions and Seller’s painting and maintenance in-
structions. Sections must be finished within five (5) days of receipt and prior to
installation. Damage caused by exposure of the product to water, moisture, sun
or other conditions prior to completion of painting (or Sealing) is excluded. This
warranty shall also be void if the Product is painted a dark color, including but
not limited to black, dark grey, dark green and dark brown*. IMPROPER TRANS-
PORTATION, STORAGE OR DELAYS IN FINISHING, THAT ALLOWS EXPOSURE OF
THE WOOD DOOR SURFACES TO MOISTURE OR OTHER CONTAMINANTS WILL
RESULT IN THE WARRANTY BEING VOIDED.
ALL EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT, INCLUD-
ING BUT NOT LIMITED TO ANY IMPLIEDWARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN TIME TO THE AP-
PLICABLE WARRANTY PERIOD REFLECTED ABOVE. NO WARRANTIES, WHETHER
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Summary of Contents for EXTENSION 44
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