Wayne-Dalton 105/110 Installation Instructions And Owner'S Manual Download Page 7

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InstallatIon

Before installing your door, be certain that you have read and followed all of the instruc-

tions covered in the pre-installation section of this manual. Failure to do so may result in an

improperly installed door.

IMPORTANT:

WOOD DOORS MuST BE COMPLETELY FINISHED (3 TOTAL COATS, INCLuDING

PRIMER COAT) PRIOR TO INSTALLATION, TO ENSuRE THAT THE INTERIOR AND ExTERIOR

SuRFACES, AS WELL AS ALL EDGES OF THE DOORS ARE PROPERLY PROTECTED AGAINST

MOISTuRE OR OTHER CONTAMINANTS. WOOD DOORS, IN A NON-FINISHED CONDITION,

MuST BE TRANSPORTED AND STORED SO THE WOOD SuRFACES ARE NOT ExPOSED

TO MOISTuRE OR OTHER CONTAMINANTS. IMPROPER TRANSPORTATION, STORAGE OR

DELAYS IN FINISHING, THAT ALLOWS ExPOSuRE OF THE WOOD DOOR SuRFACES TO MOIS-

TuRE OR OTHER CONTAMINANTS WILL RESuLT IN THE WARRANTY BEING VOIDED.

NOTE:

Reference TDS 160 for general garage door terminology at

www.dasma.com

Fully Adjustable Flag Angles

Tools: None

NOTE:

If you have a wall angle track assembly or if you already have flag angles pre-

attached to the vertical tracks, skip this step. Refer to Package Contents / Parts Breakdown,

to determine if you have flag angles.

NOTE:

Flag angles are right and left handed.

If you have Fully Adjustable vertical tracks, hand tighten the left hand flag angle to the left

hand vertical track using (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts.

Repeat for other side. Flange nuts will be secured after flag angle spacing is completed in

step, Top Section.

1/4”- 20 x 9/16”

Track bolts

Flag angle

Fully Adjustable

vertical

track

1/4”-20

Flange hex nuts

Fully Adjustable Jamb Brackets

Tools: None

NOTE:

If you have a wall angle track assembly or if you already have jamb brackets pre-

attached to the vertical tracks, skip this step. Refer to Package Contents / Parts Breakdown,

to determine if you have jamb brackets.

NOTE:

The bottom jamb bracket is always the shortest bracket, while the center jamb

bracket is the next tallest. If three jamb brackets per side are included with your door, you will

have received a top jamb bracket, which is the tallest.
To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole

set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot

pattern. Secure jamb bracket using (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex

nut. Repeat for other side.
Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered

between the bottom jamb bracket and flag angle of the 2nd hole set. Secure jamb bracket

using (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex nut. Repeat for other side.
If a top jamb bracket was included, secure it to vertical track using the lower hole of the hole/

slot pattern in the 3rd hole set and (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex

nut. Repeat for other side.

F.A. jamb

bracket

1/4”- 20 x

9/16”

Track bolt

1/4”- 20

Flange hex nut

Jamb bracket

in place

1st hole set

Lower hole of

hole/ slot pattern

Vertical track

2nd hole set

3rd hole set

Top of track

Bottom Weather Seal

Tools: Hammer, Tape Measure, Saw Horses

NOTE:

If a bottom weather seal is supplied, complete this step.

NOTE:

Refer to Door Section Identification / Parts Breakdown.

Place the bottom section face down on a couple of sawhorses or flat clean/ smooth surface.

Align the bottom weather seal with the flap pointing towards the outside surface of the bot-

tom section.
Starting at one end of the door, measure inward 1” and attach the bottom weather seal to

the bottom of the bottom section with 3/4” long galvanized roofing nails (not supplied). Now

stretch the bottom weather seal slightly and nail the rest of the bottom weather seal to the

bottom of the bottom section every 6”.
Once the bottom weather seal is fastened cut off any extra material so that the bottom

weather seal is even with both ends of the bottom section.

NOTE:

Verify bottom weather seal is aligned with bottom section. If there is more than 1/2”

excess weather seal on either side, trim weather seal even with bottom section.

Edge of

bottom

section

Side

view

bottom

section

3/4” Long galvanized roofing nails (not supplied)

1”

6”

Bottom

weather seal

Flap

Bottom

weather

seal

Bottom Corner Brackets

Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16”

NOTE:

Refer to Door Section Identification / Parts Breakdown.

WARNING

FAILuRE TO ENSuRE TIGHT FIT OF CABLE LOOP OvER COTTER PIN COuLD

RESuLT IN COuNTERBALANCE LIFT CABLE COMING OFF THE PIN, AL-

LOWING THE DOOR TO FALL, POSSIBLy RESuLTING IN SEvERE OR FATAL

INJuRy.

With the bottom section facing down from the previous step, uncoil the counterbalance lift

cables. Starting on the left hand side, place the cable loop into position between the two

holes on the side of the left hand bottom corner bracket. Slide a clevis pin through the in-

nermost hole, cable loop, and outermost hole, of the bottom corner bracket. Slide a washer

onto the clevis pin and secure in place by inserting a cotter pin into the hole of the clevis pin.

Bend the ends of the cotter pin outwards to secure it in place. Repeat for other bottom corner

bracket. Repeat for other side.

Counterbalance

lift cable

Cotter pin

Clevis pin

(inserted through

cotter pin and

bent into place)

Washer

(A)

Left

hand

bottom

corner

bracket

(B)

Left hand

bottom corner

bracket

Cotter

Washer

Next, starting on the left hand side, align the left hand bottom corner bracket horizontally with

the bottom edge of the bottom section and also align the bottom corner bracket vertically

with the left bottom edge of the bottom section. using the bottom corner bracket as a tem-

plate, mark and pre-drill 9/32” diameter holes through the bottom section. Attach the bottom

corner bracket to the bottom section using 1/4”-20 x 1-7/8” carriage bolts and 1/4”–20

flange hex nuts, as shown. Repeat the same process for other side. Mark and drill a pilot

holes 1” deep into the bottom section with a 1/8” drill bit. Secure the bottom corner brackets

to the bottom section using (1) 1/4”-14 x 1” tamper resistant lag screw, as shown. Repeat

the same process for the right hand side.

IMPORTANT:

BE ExTREMELY CAREFuL NOT TO DRILL THRu THE SECTION. ONLY DRILL 1”

DEEP.

NOTE:

All doors are provided with the tamper resistant fastener for the bottom corner brack-

ets. However, the professional installer is most likely to have the proper tool to install this fas-

tener. If the homeowner does not have the proper tool to install the tamper resistant fastener,

use a regular 1/4”-20 x 1-7/8” carriage bolt and a 1/4”–20 flange hex nut in its place.
If applicable, insert a short stem track roller into each of the bottom corner brackets, as

shown.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com