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MiniBOSS O&M Manual Rev 3 

Page 3 

   9/25/2018 

 

 

1.

 

SYSTEM DESCRIPTION 

 

The MiniBOSS oil water separation system is a compact IMO MEPC 107(49) certified system 
utilizing easy to change, disposable sediment and oil removal cartridge filters.  Its small 
footprint and designed to be wall mounted.  It is designed to meet the discharge requirements 
on smaller craft that have a small amount of bilge water with a small amount of oil.    

 

The MiniBOSS oil water separation system includes the following basic components: 

   

 

Control Panel 

 

Pump/motor  

 

Sediment Filter 

 

2 XP420 Extreme filters 

 

Oil Content Monitor (OCM) 

 

3 way solenoid (or two 2-way ) valves for recycle or discharge 

 

1.1.

 

Options 

 

The MiniBOSS comes in two models with one of three voltage options: 

1)

 

The basic Mini-BOSS requires 24VDC and has a capacity of 1 gpm (0.25 m3/hr) 

2)

 

The MiniBOSS-110 requires either 110-120VAC or 220-240VAC.  This unit has a 
capacity of 1.5 gpm (0.35 m3/hr) 

 

1.2.

 

Process Description 

 

Oily  water  is  sucked  into  the  system  by  the  process  pump  P-101  (positive  displacement 
diaphragm  pump).    The  design  capacity  of  the  standard  MiniBOSS  system  is  1  gpm  (0.25 
M3/hr.) at 25 psig back  pressure  and no vacuum on the inlet or 1.5 gpm (0.35 M3/hr) with the 
MiniBOSS-110.  However, the actual flow rate achieved is a function of the system pressure.  If 
the backpressure goes up the flow rate will go down.  The flow rate will fluctuate depending on 
pressure and vacuum.  There is no way to adjust the flow rate.     
 
The  water  goes  through  a  sediment  filter  to  remove  silt  and  suspended  solids.    The  water  then 
goes  to  2  XP420  Extreme  filters  to  remove  free  oil  and  emulsified  oil.      A  sample  of  the 
discharge  water  goes  through  the oil content  monitor  whenever  the  system  is  operating.    If  the 
sample water has < 15 ppm oil the OCM opens the discharge port of the 3-way solenoid diverter 
valve.    If  the  sample  water  has  >  15  ppm  oil  the  OCM  shuts  the  discharge  port  and  opens  the 
recycle port of the 3-way solenoid diverter valve and the water is recycled back to the bilge.  The 
system is designed so that non spec water will not be allowed over board.  
 
 

1.3.

 

Oil Content Monitor 

 

The  MiniBOSS  system  includes  an  Oil  Content  Monitor  (also  called  an  “OCM”  or  “bilge 
alarm”) that has been certified to meet the MEPC 107(49) regulations.  The OCM has the ability 

Summary of Contents for MiniBOSS

Page 1: ...Wave MiniBOSS MEPC 107 49 110 240v AC 24v DC Monitored Oil Removal System OPERATION MAINTENANCE MANUAL Tel 44 1476 861717 info waveinternational co uk www waveinternational co uk...

Page 2: ...of the OCM 6 2 4 Changing the OCM Alarm Limit 6 2 5 Special tools 6 2 6 Shutdown procedures 6 2 7 Pre screening 7 3 MAINTENANCE 7 3 1 Component Maintenance 7 4 TROUBLE SHOOTING 8 4 1 Reduced flow thr...

Page 3: ...gm pump The design capacity of the standard MiniBOSS system is 1 gpm 0 25 M3 hr at 25 psig back pressure and no vacuum on the inlet or 1 5 gpm 0 35 M3 hr with the MiniBOSS 110 However the actual flow...

Page 4: ...s 83 lbs Capacity max 1 gpm 0 25 M3 hr 1 5 gpm 0 35 M3 hr Filter Media XP420 Extreme XP420 Extreme Test PSIG 55 55 Operating Pressure Up to 50 PSIG Up to 50 PSIG Operating Temp Range 1 55 C 1 55 C Oil...

Page 5: ...arm and Action Conditions The only alarm condition that requires operator action is when the oil removal filters have reached maximum hydrocarbon saturation This is determined by the inability of the...

Page 6: ...ither from your distributor or the factory to verify the calibration of the monitor It is not necessary to test the calibration as long as the cell has a valid calibration certificate The instructions...

Page 7: ...nent The only exception to this is the oil content monitor which is the most expensive component on the system In the case of the oil content monitor it is against IMO regulations for the customer to...

Page 8: ...of communication between the display and the detector loose cable c internal board or power supply failure See separate OCM O M manual for a more detailed explanation of the OCM 4 3 Solenoid Valve not...

Page 9: ...AKER 1P 2A C CURVE 41070 24V 110V GAUGE PRESSURE 100PSI BAR BRASS STEM GLYCOL 40371 24V 110V Measuring Cell Sensor for BilgMon 488 TPH 488MC 40456 24V 110V Cleaning Brush for BilgMon 488 Measuring Cel...

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