Waukesha INERT AIR N2 Manual Download Page 12

 

        

 

 
INERT AIR (N2) SYSTEM MANUAL 

 

 

 

Inert Air (N2) Systems are manufactured and distributed by Waukesha

®

 Service & Components, a division of SPX Transformer Solutions, Inc. 

N2-Manual, REV 2.16, 11/2/2019 

12 

 

MAINTENANCE 

Inert air systems are shipped with the system tested and operational. To make certain that all components 
are functioning properly, the system should be checked according to the following schedule: 

 

First Week — Check daily (minimum)  

 

Second through Fourth Week — Check once per week (minimum) 

 

After Fourth Week — Check as required by utility maintenance program and record with dates and 
times noted. Readings showing consistency indicate the equipment is operating properly. 

 

Parameters to be checked include supply cylinder pressure, transformer tank pressure, transformer oil 
temperature and ambient temperature. 
 

Nitrogen Gas Cylinder Replacement 

The cylinder that should be used is a standard, commercially available, 244 cu. ft. nitrogen gas cylinder 
pressurized to 2000 psi. Replacement cylinders should meet all required pressure vessel specifications and 
be filled with oil pumped nitrogen or nitrogen with a certified moisture content of less than 0.03 percent by 
weight. The impurity content must be less than 7.5 parts per million. 

 

Nitrogen consumption is dependent on transformer load variations and on the condition of the gas 
pressurizing equipment. Cylinder must be replaced when the supply pressure gauge reads 200 psi or 
below. 

The factory set point for the low bottle alarm is 200 PSIG.

 

 

To Replace the Cylinder: 

1)

 

Close transformer inlet valve.  

2)

 

Turn the Low Bottle Alarm Enable Switch to the OFF position. 

3)

 

Close the supply cylinder shutoff valve.  

4)

 

Release the union connection and remove the empty cylinder.  

5)

 

Position the replacement cylinder and make the connection. 

Do not tighten more than finger tight. 

 

6)

 

Open the shut-off valve on the replacement cylinder very slightly. Allow escaping gas to leak past the 

loose union connection and blow away any loose dirt, and then tighten the connection with a wrench 
until leakage stops.  

7)

 

Open transformer inlet valve.  

8)

 

Turn the Low Bottle Alarm Enable Switch to the ON Position. 

 
 
 
 

 
 
 

REPLACEMENT PARTS AND SERVICE

 

Please contact your local sales representative or authorized distributor for replacement parts 

and/or service, or visit us online a

www.waukeshacomponents.com

For technical support, call 

us at 800-338-5526.

 

Summary of Contents for INERT AIR N2

Page 1: ...er Solutions Inc N2 Manual REV 2 15 09 06 2017 1 2ND GENERATION Inert Air N2 Systems Manual N2 MANUAL 2 16 Read and understand this manual prior to operating or servicing the products Inert Air N2 Sys...

Page 2: ...Manual REV 2 16 11 20 2019 2 TABLE OF CONTENTS General Information Description Installation Page 3 System Settings Summary Page 4 Regulator Panel Major Components Page 5 System Configurations Pages 6...

Page 3: ...d stage regulator supplying nitrogen to the transformer tank has an adjustable range of 0 2 psi and is set to a slight positive pressure 0 5 psi standard at the factory A 0 5 psi nitrogen supply press...

Page 4: ...X Transformer Solutions Inc N2 Manual REV 2 16 11 2 2019 4 SETTINGS SUMMARY N2 SYSTEM SETTINGS SUMMARY BYPASS REGULATOR PRESSURE 7 0 PSI STANDARD TANK REGULATION PRESS 0 5 PSI PRESSURE RELIEF SET POIN...

Page 5: ...RM ENABLE SWITCH COMPOUND PRESSURE GAUGE W ALARMS NITROGEN SUPPLY POINT THIRD STAGE REGULATOR LOW NITROGEN CYLINDER PRESSURE SWITCH PRESET TO 200 PSIG AT FACTORY HIGH LOW TANK PRESSURE ALARM ADJUSTMEN...

Page 6: ...SPX Transformer Solutions Inc N2 Manual REV 2 16 11 2 2019 6 SYSTEM CONFIGURATIONS Dimensions in inches mm N2 RETURN PORT N2 SUPPLY PORT Figure 2 N2 0 System External Bottle Figure 3 N2 1 System One...

Page 7: ...ued Dimensions in inches mm CAUTION For ALL system configurations Figures 2 3 4 verify weekly during first 4 weeks and every 90 days thereafter that the oxygen content remains below one percent 1 An i...

Page 8: ...2 2019 8 SYSTEM CONFIGURATIONS continued Dimensions in inches mm Figure 5 MN2 System MOUNTING BRACKETS LOW BOTTLE DETECTION BOTTLE PRESSURE 65 WATT CONVECTION HEATER FULL REGULATION VS PURGE CONTROL...

Page 9: ...er tank is expected to fluctuate between 0 5 psi and 5 0 psi following the temperature variations in the transformer at which both SW 1 contacts will stay open In the event the pressure drops to 0 2 p...

Page 10: ...ion type heater A terminal block is provided for easy customer power termination Figure 7 Typical Power Connections for N2 System Heaters CONTACT RED WHT RECOMMENDED FACTORY SETTING TO CLOSE AT A PRES...

Page 11: ...om 0 5 to 7 psi Figure 8a When Purging Is Complete 1 Return the Bypass Reg valve to Reg position Figure 8b 2 Close the transformer outlet purge valve THREE STAGE PRESSURE REDUCER ADJUSTMENTS The three...

Page 12: ...n or nitrogen with a certified moisture content of less than 0 03 percent by weight The impurity content must be less than 7 5 parts per million Nitrogen consumption is dependent on transformer load v...

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