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© 2019 tekmar  304V_D - 10/19

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User Interface - Indicator LED

Sequence of Operation

Zone Operation

When a thermostat calls for heat by closing the R and W terminals:
•  24 V (ac) is applied to the corresponding zone valve.
•  The corresponding zone indicator LED is turned on.

Boiler Operation

When a thermostat calls for heat by closing the R and W terminals:
•  The boiler end switch XX is closed to fire the boiler. This re-

quires the control DIP switch to be set to Master.

•  The RoomResponse

TM

 0-10 V (dc) or 4-20 mA signal is sent 

to a modulating-condensing boiler.

DHW Operation

Many modulating-condensing boilers have multiple temperature 

call inputs. Wire the DHW end switch to input recommended 

in the boiler's manual.
When a zone 1 calls for heat by closing the R and W terminals:
•  The DHW end switch is closed to fire the boiler at the DHW 

temperature.

•  The Mod Boiler output is changed to 10 V (dc) or 20 mA.

Priority Override

•  The Priority LED light flashes when priority override is in effect. 
•  Priority for zone 1 is in effect for 60 minutes after which priority 

override starts by shutting off zone 1 and resumes heating 

on zones 2 through 4 and expansion zones. 

•  During priority override, the mod max dial setting limits the 

RoomResponse

TM

 Signal to the boiler.

Master / Member DIP Switch

•  Allows for unlimited expansion using additional Switching 

Relays and/or Zone Valve Controls.

•  The Master Switching Relay is wired and operates the boiler.
•  If using a single Switching Relay set to Master.
•  When using multiple Switching Relays and/or Zone Valve 

Controls, set one control to Master and set all other controls 

to Member.

•  The boiler end switch XX only closes when the DIP switch 

is set to Master and does not close when set to Member. 

T-Stat 1 Priority DIP Switch

When T-Stat 1 is calling for heat by closing the R and W terminals:
•  115 V (ac) is applied to the Priority Pump 1.
•  Zone 1 indicator LED is turned on.
•  Priority indicator LED is turned on.
•  Zones 2 to 4 zone valves and LEDs are turned off.
•  Expansion Member controls shut off their zones.

•  After 60 minutes of continuous zone 1 call for DHW heating 

the control goes into priority override. This prevents building 

freeze up if the DHW tank aquastat fails in the closed position.

•  A jumper wire must be installed on the zone 1 end switch if 

a pump is installed and the Zone Valve End Switches DIP 

switch is set on.

Exercising DIP Switch

ON: Each circulator pump is energized for 30 seconds every 

72 hours.
OFF: Circulator pump exercising disabled.

Post Purge DIP Switch

ON: After thermostat 1 stops calling for heat, the zone 1 priority 

pump and zone valve remain on for 2 minutes to purge heat 

from the boiler to the zone.
OFF: Post purge disabled.

Mod Boiler DIP Switch

Select either 0-10 V (dc) or 4-20 mA signal to the modulating 

condensing boiler. Consult the boiler manual to determine the 

signal type. The DIP switch position does not matter if the 

modulating boiler output is not used.

System Pump During Priority DIP Switch

On: System pump operates when zone 1 calls for heat.
Off: System pump shuts off when zone 1 calls for heat. Typically 

set off when using a pump for heating a domestic hot water tank.

System Pump With Member Call DIP Switch

On: System pump on the master control runs when a zone on 

a member control calls for heat.
Off: System pump on the master control does not turn on when 

a zone on a member control calls for heat.

Zone Valve End Switches DIP Switch

On: System pump and boiler will not turn on until the zone 

valve end switch is closed. Select this option when using 3 or 

4-wire zone valves.
Off: System pump and boiler turn on immediately when a 

thermostat calls for heat. Select this option when using 2-wire 

zone valves.

Fuses

•  All fuses are T5A 250V slow blow.
•  Fuse 1 and 2 correspond to the 24 V (ac) transformer power 

supply. If a fuse is blown, first check that the thermostat wiring  

is not shorted. Then replace the fuse.

Power

•  On when 115 V (ac) is applied.
•  Off when power disconnected or transformer fuse is blown.

Priority

•  On when zone 1 has priority over zones 2 to 4.
•  Flashing while in priority override.

RoomResponse

TM

•  On when modulating condensing boiler is operating below 

maximum setting.

System Pump

•  On when zone valve end switches are closed (valve open).
•  Off when zone valve end switches are open circuit (valves  closed).

Zone 1 Call

•  On when thermostat 1 calls for heat.
•  Off when thermostat 1 stops calling for heat.

Zones 2 to 4 Call

•  On when the corresponding thermostat calls for heat.
•  Off during priority operation.
•  Off when corresponding thermostat stops calling for heat.

Zones 1 to 4 Valve Open

•  On when corresponding thermostat calls for heat and the 

zone valve is open (zone valve end switch closed).

•  Off when zone valve closed (zone valve end switch open circuit).
•  Off when corresponding thermostat stops calling for heat.

Summary of Contents for Tekmar Zone Valve Control 304V

Page 1: ...connects up to four thermostats and operates zone valves to provide heating to a zoned hydronic heating system The 304V operates a system pump whenever a zone valve opens Zone 1 can operate either a zone valve or a circulator to provide heat to an indirect domestic hot water tank with optional priority over zones 2 through 4 The 304V includes optional exercising to prevent circulator seizure when ...

Page 2: ...ided could result in minor or moderate injury This symbol identifies practices actions or failure to act which could result in property damage or damage to the equipment Read manual and all product labels BEFORE using the equipment Do not use unless you know the safe and proper operation of this equipment Keep this manual available for easy access by all users Replacement manuals are available at ...

Page 3: ...ntrol to a different circuit from that to which the receiver is connected Cet appareil numérique de la classe B respecte toutes les exi gences du Règlement sur le matériel brouilleur du Canada Radio Frequency Interference Location Keep the control dry Avoid potential leakage onto the control Maintain relative humidity less than 90 in a non condensing environment Avoid exposure to extreme temperatu...

Page 4: ...4 T5 T6 A DHW C R W BOILER T STAT 1 T STAT 2 T STAT 3 tN4 A C R W tN4 A C R W T STAT 4 tN4 A C R W T STAT 5 tN4 A C R W T STAT 6 EXPANSION tN4 A C R W tN4 A B C D E FUSE 2 FUSE 1 END SWITCH MOTOR POWER PRIORITY SYSPUMP ROOM RESPONSE ZONE 1 70 80 90 60 50 100 MOD MAX END SWITCH MOTOR ZONE 2 END SWITCH MOTOR ZONE 3 END SWITCH MOTOR ZONE 4 END SWITCH MOTOR ZONE 5 END SWITCH MOTOR ZONE 6 MASTER MEMBER...

Page 5: ...N4 A C R W tN4 A C R W T STAT 4 tN4 A C R W T STAT 5 tN4 A C R W T STAT 6 EXPANSION tN4 A C R W tN4 A B C D E FUSE 2 FUSE 1 END SWITCH MOTOR POWER PRIORITY SYSPUMP ROOM RESPONSE ZONE 1 70 80 90 60 50 100 MOD MAX END SWITCH MOTOR ZONE 2 END SWITCH MOTOR ZONE 3 END SWITCH MOTOR ZONE 4 END SWITCH MOTOR ZONE 5 END SWITCH MOTOR ZONE 6 MASTER MEMBER OFF OFF OFF T STAT1PRIORITY ON EXERCISING ON POSTPURGE...

Page 6: ...ITCH MOTOR ZONE 5 END SWITCH MOTOR ZONE 6 MASTER MEMBER OFF OFF OFF T STAT1PRIORITY ON EXERCISING ON POSTPURGE ON MODBOILER 0 10V SYSTEMPUMPDURINGPRIORITY ON SYSTEMPUMPWITHMEMBERCALL ON ZONEVALVEENDSWITCHES ON RESERVED 120 VAC POWER PUMP PUMP 1 SYSTEM PRIORITY L N L N L N OFF OFF OFF 4 20mA B1 PS L L N N P1 V1 V2 V3 V3 V4 V5 V6 A1 T1 T4 T5 T6 T7 T2 T3 N L N Power L N B1 P1 A1 Expansion PS V2 V1 V3...

Page 7: ...nstalled and the Zone Valve End Switches DIP switch is set on Exercising DIP Switch ON Each circulator pump is energized for 30 seconds every 72 hours OFF Circulator pump exercising disabled Post Purge DIP Switch ON After thermostat 1 stops calling for heat the zone 1 priority pump and zone valve remain on for 2 minutes to purge heat from the boiler to the zone OFF Post purge disabled Mod Boiler D...

Page 8: ...pansion bus from the master to the member controls Terminal Description A tN4 Away signal connecting tekmar thermostats B RoomResponseTM signal from member controls C Power common D Demandsignal 0Vdc demand 2Vdc nodemand E Priority signal 0 Vdc priority 2 Vdc no priority FUSE 6 70 80 90 60 50 100 MOD MAX Mod Max dial set to 100 in the illustration Setting the Max Mod Dial Boiler Make Model Require...

Page 9: ...tpoint Source Change Energy Management setting Central Heat Modulation Source to 4 20 mA Change Energy Management setting Central Heat 4 20 mA Setup 4 mA Water Temperature to 80 F 26 5 C 9 10 22 23 5 6 16 17 2 U 1 X X T T 1 2 9 10 No changes to the boiler are required Aerco AM Series Bosch Greenstar Buderus GB142 and GB162 Burnham Alpine Camus Modulating MicoFlame Heat Transfer Products Elite IBC ...

Page 10: ...ameter to ACTIVE Set BMS Type to SETPOINT Enter boiler password Set Parameter Setpoint source to 4 20mA Enter boiler password Set Parameter Setpoint source to 4 20mA Lochinvar Knight Lochinvar FTXL NTI Trinity LX Riverside HeatStation NTI Trinity Fire Tube 304V 304V 304V 304V 304V Sensor I O 24Vac I O X X W R 1 2 37 38 X X W R 21 22 35 36 X X CH1 R 3 5 11 12 X X CH1 R 3 5 4 5 8 EMS 9 Laars Mascot ...

Page 11: ...y 2 Volts For Min to 2 V Set Local Priority 2 Volts For Max to 10 V Install the OpenTherm Module as per the boiler manufac turer s instructions Raypak MVB or XTherm Raypak XFyre or XPakFT 304V 304V J2 J1 X X 13 14 17 18 X X T T 8 9 9 10 Viessmann OpenTherm Module Viessmann Extension Module EA1 Plug 0 10V Weil McLain Evergreen P15 304V 304V 304V 1 4 1 2 5 6 Connect to the Viessmann Extension Module...

Page 12: ...ar harmless from and against any and all claims liabilities and damages of any kind or nature which arise out of or are related to any such representations or war ranties by Purchaser to its customers The pass through Limited Warranty does not apply if the returned Product has been damaged by negligence by persons other than tekmar accident fire Act of God abuse or misuse or has been damaged by mo...

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