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Standard Components

Operation

The ACV Non-Surge Check Valve is designed to control pipeline 

surges caused by flow reversal by slowly opening and closing at 

separate adjustable rates. The valve opens when upstream pressure 

is greater than downstream pressure. When upstream pressure is 

greater than downstream pressure, the Adjustable Opening Speed 

Control allows fluid out of the main valve cover chamber, providing 

a controlled rate of opening. When a pressure reversal occurs and 

downstream pressure becomes higher than upstream pressure, the 

two Adjustable Closing Speed Controls allows the higher down-

stream pressure to enter the main valve cover chamber, providing a 

controlled rate of closure. 

NOTE: A maximum pipeline velocity of six feet-per-second is recom-

mended when installing this type of check valve. When pipeline 

velocities exceed six FPS, consideration should be given to adding an 

ACV Model 116 Pressure Relief Valve or Model 116-52 Combination 

Surge Anticipator and Pressure Relief Valve to the system.

1

X

X

X

Y/FC

2

2

2

4

4

3

P/L

X

CLOSES VALVE

OPENS VALVE

FLOW

1.  Prior to installation, flush line to remove debris. 

2.  Install valve so the flow arrow matches flow through the line, and gauges to monitor valve inlet and outlet pressures. A Position 

Indicator can be installed to provide visual indication of valve position and operation without disassembly. 

3.  Install isolation valves upstream and downstream of the main valve. 

4.  Provide adequate clearance for valve servicing and maintenance. Refer to valve servicing dimensions on next page. Avoid installing 

valves 6" and larger in the vertical position (main valve stem horizontal). Automatic Control Valves (ACVs) are designed for horizon-
tal in-line installation, with the cover facing up (main valve stem vertical). Slow operation or premature stem and guide wear may 
occur if valve is not installed according to factory recommendations. Consult factory for detailed engineering review prior to order-
ing if valve is to be installed other than horizontally in-line. 

5.  If valve is equipped with a pilot control system, extra precautions should be made during installation to protect the piping circuit 

from damage. Only remove the pilot control system from the valve if necessary. Tubing and fittings should be kept clean and 
replaced exactly as removed. Consult appropriate hydraulic schematic to ensure proper re-assembly. 

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 
adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 
from damaging over-pressure.

1 - Main Valve (M100 – Single Chamber)

2 - Check Valve

3 - Adjustable Opening Speed

4 - Adjustable Closing Speed

Installation

LFM118-4 (Globe) Non Surge Check Valve (6" and Larger)

2          IOM-ACV-118-4_6118-4  2115 

EDP#1917121 

© 2021 Watts

Summary of Contents for LFM118-4

Page 1: ...heck Control Valve 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the local codes ...

Page 2: ...ration without disassembly 3 Install isolation valves upstream and downstream of the main valve 4 Provide adequate clearance for valve servicing and maintenance Refer to valve servicing dimensions on next page Avoid installing valves 6 and larger in the vertical position main valve stem horizontal Automatic Control Valves ACVs are designed for horizon tal in line installation with the cover facing...

Page 3: ... slowly Air is vented through the air bleed valve Tighten the fitting when liquid begins to vent See Figure 1 STEP 4 Slowly open downstream isolation valve to establish flow through the system Globe Angle Size in 11 4 11 2 2 21 2 3 4 6 8 10 12 14 16 20 24 A in 16 16 20 22 22 24 32 34 38 44 48 52 56 56 B in 10 10 12 14 14 16 24 26 28 30 34 40 48 48 Size in 11 4 11 2 2 21 2 3 4 6 8 10 12 14 16 C in ...

Page 4: ...peed Needle Valve Adjustment The Opening speed needle valve regulates flow out of the cover of the main valve If the main valve is opening too slowly turn the adjustment screw OUT counterclockwise increasing the rate of opening See Figure 2B If the main valve is opening too quickly turn the adjustment screw IN clockwise decreasing the rate of opening See Figure 2A 4 IOM ACV 118 4_6118 4 2115 EDP 1...

Page 5: ...e specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation valv...

Page 6: ... 2 1 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blockage in main valve Perform freedom of movement test if...

Page 7: ... Remove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve body...

Page 8: ... brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 3 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel c...

Page 9: ... Nuts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in 1...

Page 10: ...ss Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 17A Seat Screw 8 and Larger ASTM A276 30...

Page 11: ...IOM ACV 118 4_6118 4 2115 EDP 1917121 2021 Watts 11 NOTES ...

Page 12: ...ot be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances ov...

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