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Standard Components

Operation

The Pressure Sustaining and Solenoid (On-Off) ACV is designed to 
permit flow when upstream pressure is above the adjustable set-
point of the control pilot, and throttle toward closed when upstream 
pressure falls below the adjustable setpoint. It is controlled by a 
normally closed control pilot designed to: 1) Open (allowing fluid out 
of the main valve cover chamber) when upstream pressure is above 
the adjustable setpoint, and, 2) Close (allowing fluid to fill the main 
valve cover chamber) when upstream pressure is below the adjust-
able setpoint. An increase in upstream pressure causes the valve to 
modulate toward an open position. A decrease in upstream pres-
sure causes the valve to modulate toward a closed position.

The Solenoid Pilot will either open to allow regulating action, or 
close the valve drip-tight when energized. Specify energize to open 
or close the Main Valve and voltage PRIOR to ordering.

When the valve is located “in line” connecting two distribution 
zones, the valve acts as a Pressure Sustaining Control Valve. When 
pressure in the upstream zone falls below the pilot setting, the valve 
modulates toward a closed position, sustaining pressure in the 
upstream zone. The valve will close, if necessary, until upstream 
pressure is above the pilot setting. The valve should be specified to 
include the optional opening speed control and position indicator 
when used for Pressure Sustaining applications.

1

X

X

X

Y/FC

3

(AOS)

1

2

P/L

4

CLOSES VALVE

OPENS VALVE

FLOW

1.  Clear the line free of slag and other debris.

2.  Install the valve so that the FLOW ARROW marked on the valve body/tag corresponds to flow through the line.

3.  Close upstream and downstream isolation valves.

4.  Open the isolation ball valves in the control tubing if so equipped. Failure to open these will prevent the valve from functioning 

properly.

5.  Connect solenoid wiring leads to the desired switching device, using safe, standard electrical procedures.

6.  Install pressure gauge at a location upstream of the valve.

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 
adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 
from damaging over-pressure.

1 – Main Valve (M100 - Single Chamber) 

2 – Pressure Sustaining Control 

3 – Adjustable Closing Speed

4 – 2-Way Solenoid

X – Isolation Cocks

Installation

LFM116-31 (Globe) Pressure Sustaining Control Valve with 
Solenoid (On-Off) Feature

2          IOM-ACV-116-31_6116-31 2115 

EDP# 1917047 

© 2021 Watts

Summary of Contents for LFM116-31

Page 1: ...Setting the Pressure Controls 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the l...

Page 2: ... the upstream zone The valve will close if necessary until upstream pressure is above the pilot setting The valve should be specified to include the optional opening speed control and position indicator when used for Pressure Sustaining applications 1 X X X Y FC 3 AOS 1 2 P L 4 CLOSES VALVE OPENS VALVE FLOW 1 Clear the line free of slag and other debris 2 Install the valve so that the FLOW ARROW m...

Page 3: ...eed air by loosening a fitting on the valve or a plug at the highest point of the valve as sembly STEP 5 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve or loosened fitting Tighten the fitting when liquid begins to vent See Figure 1 Repeat the process until no air is trapped in the system STEP 6 Actuate the solenoid to open the main valve ...

Page 4: ...n valve until the inlet pressure drops to the desired setting Fine tune the Reducing Control adjustment to the pressure reduc ing setpoint as detailed in Step 7 STEP 10 Adjust the Sustaining Control screw IN clockwise until the inlet pressure begins to increase or OUT counterclockwise to de crease stopping at the desired pressure See Figure 2 4 IOM ACV 116 31_6116 31 2115 EDP 1917047 2021 Watts Fi...

Page 5: ...T counterclockwise increasing the rate of closing IF INSTALLED Opening Speed Flow Control Adjustment The Opening speed flow control allows free flow into the cover and re stricted flow out of the cover of the main valve If recovery of pres sure is slow upon increased downstream demand turn the adjust ment screw OUT counterclockwise increasing the rate of open ing IF recovery of downstream pressure...

Page 6: ... specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation valve...

Page 7: ... Adjust opening speed control to verify functionality adjust as required Standard setting for open ing speed control is 1 1 2 2 1 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly...

Page 8: ...Remove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve body ...

Page 9: ...brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 4 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel ca...

Page 10: ...Nuts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in 11...

Page 11: ...eel 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 1...

Page 12: ...not be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances o...

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