Watts HCP-200-PPSM User Manual Download

Page: 1 / 44

IOM-WQ-HC200-PPSM

Installation, Operation and Maintenance

2" to 4" Commercial Water Softeners

Series: HCTA-200-PPSM & HCP-200-PPSM

Series HCP-200-PPSM Progressive Systems

Series HCTA-200-PPSM Duplex Alternating

Summary of Contents for HCP-200-PPSM

Page 1: ...OM WQ HC200 PPSM Installation Operation and Maintenance 2 to 4 Commercial Water Softeners Series HCTA 200 PPSM HCP 200 PPSM Series HCP 200 PPSM Progressive Systems Series HCTA 200 PPSM Duplex Alternating ...

Page 2: ...uality components Simple programming corrosion resistant mineral tank s and an easy to service design ensures this system will be durable and easy to maintain Thank You The Watts Team Softened water provides a wide variety of benefits such as reducing the potential of lime scale formation in boilers water heaters and heat exchangers to protecting the remainder of the plumbing system from costly ma...

Page 3: ...to 52 C Operating water pressure range 25 to 125psi 171 kPa to 8 6 bar All plumbing connections to the system should be made using industry accepted best practices Plumbing tape or paste may be used on metal inlet and outlet plumbing connections Do not use paste type pipe thread sealants on the system s plastic plumbing connections WARNING Do not use with water that is microbiologically unsafe or ...

Page 4: ...ge water softening is a process where an ion exchange resin is used to effectively exchange calcium and magnesium hardness cations for sodium cations in the water New or freshly regenerated ion exchange resin is saturated with sodium cations As calcium and magnesium hardness cations come in contact with the ion exchange resin they attach to the resin and sodium cations are released into the water ...

Page 5: ...eneration B System 7 2 Mineral Tanks 1 Meter Immediate Regeneration C System 14 2 8 Mineral Tanks 2 8 Meters Immediate Regeneration Progressive Flow Tank Staging GPM Threshold for Progressive Feature ________________________________________________ D _____________________________Other System Description 3 Controller Program Settings A Backwash ____________________________________ Minutes B Brine a...

Page 6: ...in mm in mm in mm in mm in mm lbs kgs M4048TA PPSM 721 2 1842 57 1448 87 2210 42 1067 82 2083 24 610 41 1041 77 1956 1700 773 M4052TA PPSM 751 2 1918 60 1524 90 2286 42 1068 82 2083 24 610 50 1270 80 2032 2100 955 M4058TA PPSM 781 2 1994 63 1600 95 2413 42 1067 82 2083 30 762 50 1270 83 2108 2200 1000 M4059TA PPSM 841 2 2146 69 1753 100 2540 48 1219 102 2591 39 991 48 1219 89 2261 3450 1568 M4060T...

Page 7: ...2 315 15 25 35 M4060QD PPSM 600 000 4 11 2 4 4 36 x 72 20 300 200 4 39 x 60 8800 336 420 15 25 35 Specifications Series HCP 200 PPSM Duplex Progressive MODEL NO DIMENSIONS WEIGHTS A B C D E F G H in mm in mm in mm in mm in mm in mm in mm in mm lbs kgs M4048TI PPSM 721 2 1842 57 1448 87 2210 42 1067 82 2083 24 610 41 1041 77 1956 1700 773 M4052TI PPSM 751 2 1918 60 1524 90 2286 42 1068 82 2083 24 6...

Page 8: ...S DESCRIPTION SPACE REQUIRED SHIPPING WEIGHT D X W X H LBS M4048TI PPSM 68110288 5 Cubic Foot Duplex Progressive Skid Mounted Softener with Flow Meters 74 x 82 x 90 1700 M4052TI PPSM 68105423 7 Cubic Foot Duplex Progressive Skid Mounted Softener with Flow Meters 74 x 82 x 90 2100 M4058TI PPSM 68105438 10 Cubic Foot Duplex Progressive Skid Mounted Softener with Flow Meters 80 x 82 x 95 2320 M4059TI...

Page 9: ...he diagram below according to your specific series number If any components are missing or damaged contact your Watts representative If they can not be reached contact Watts customer service at 800 659 8400 A B C F E D G H Drain line flow controllers come factory assembled on control valve s drain port depending on size Distributor tubes ship inside mineral tanks Resin and gravel are supplied in b...

Page 10: ...m must be supported by pipe hangers or other means Do not install the system where it would block access to the water heater main water shutoff water meter or electrical panels Install the system in a place where water damage is least likely to occur if a leak develops If applicable use di electric unions where dissimilar metals are present The main control valve and all plumbing connections have ...

Page 11: ...ottom The top of the distributor tube should be flush with the top of the tank Test the tape cap to make sure it can not come off during the media loading process 4k For systems 24 in diameter and larger fill the mineral tank 1 3 full with water to prevent breakage of the distribu tor tube screens during the media loading process This step is not required for tanks smaller than 24 in diameter 4l M...

Page 12: ...gh the drain line Start Up Instructions 1 Ensure all inlet and outlet isolation valves and the bypass valves are in the closed position and the treated water faucet hot and cold side are in the open position 2 Open the main water supply valve to the building 3 Check for leaks and repair as needed 4 Plug the power cords of the control valves into an electrical outlet to energize system 5 Locate Man...

Page 13: ...ions that exceed 4 feet above the control valve s drain port 9 The full weight of the piping and valves must be supported by pipe hangers or other means 10 Inlet and outlet supply piping needs to be sized according to flow rate requirements by others 11 Power requirements 115v 60hz 2 7 Amps per control valve unless otherwise specified 12 Brine tank must be located within 10 feet of system control ...

Page 14: ...14 Installation Diagrams Series HCP 200 PPSM Progressive 2 4 Tank Systems Top View Side View Front View ...

Page 15: ... Power Supply 3150 3900 Valves Wire Harness Meter Cable Power Supply Communication Cables Hinge Mount mount per valve model noted 44404 Rev A 44403 Rev A HCTA 200 PPSM HCP 200 PPSM Systems use 2900 2900S Type Control Valves Network Communication Cables and Connections Use a shielded CAT5 Network Communication cable Connect the network communication cable first before programming Cable length betwe...

Page 16: ...16 Wiring Diagram 44403 Rev A Wiring diagrams are reference only All wiring should be done by a certified electrician and meet all electrical codes ...

Page 17: ...menu navigation Network two to eight valves via shielded CAT5 cables LED Status Indicator Blue In Service Flashing Blue Regeneration Queued Green Regeneration Flashing Green Standby Red Error condition present Two Programmable Auxiliary relay outputs Time based Volume based Chemical pump Alarm based Cycle based Standby Remote input Remote Lockout Remote Regeneration Easy installation with plug in ...

Page 18: ...18 Controller Display ...

Page 19: ...regeneration If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Pressing the Extra Cycle button while in regeneration will cause the upper drive to advance to the next step immediately Controller Operation During Regeneration In the Regeneration Cycle step display the controller shows the current regeneration cycle name the...

Page 20: ...mote Regeneration Ability to trigger a regeneration via a remote input Regeneration Types Softener Filter Meter Delayed When volume remaining reaches zero and the scheduled regeneration time is reached default 2 a m softener 12 a m filter the unit will regenerate Softener Filter Meter Immediate When volume remaining reaches zero the unit will regenerate Time Clock Once volume remaining reached zer...

Page 21: ...on the NXT2 circuit board Activates during selected cycle step Activates upon selected start time Range 0 91 minutes Deactivates upon selected end time Range Start Time plus 1 minute Activates when selected volume gallon is reached Range 0 99999 Selected duration in seconds Range 0 9999 seconds System 8 2 Units Alternating Delayed Immediate Transfer Delayed Regeneration One tank online sup plying ...

Page 22: ...amming certain values may not be able to be viewed or set 7 The controller will display local information not system information 8 In the event of a regeneration occurring while displaying mas ter programming the regeneration step and time remaining will be displayed When regeneration has been completed the display will return to the main screen Example On View settings without the ability to alte...

Page 23: ...ra Cycle button to advance to the next value Press the Left button to retreat to the previous value 3 Where applicable use the Up and Down buttons to adjust a value as desired 4 After progressing through all available values the controller will return to Normal operation 5 To exit diagnostic mode progress through all cycles or press hold Left button at any time or simply wait 5 minutes and control...

Page 24: ...isplayed When regeneration has been completed the display will return to the main screen Example Real time flow rate reading Example Peak flow since last regeneration Example Gallons at the outlet since installation Example Reserve Capacity setting Example Gallons at the outlet since last regeneration Example Time since last regeneration Example Installed software version Example Total number of r...

Page 25: ...wn buttons to adjust as desired 3 Press the Extra Cycle button to advance to the Month field Press the Up or Down buttons to adjust as desired 4 Press the Extra Cycle button to advance to the Calendar Day field Press the Up or Down buttons to adjust as desired 5 Press the Extra Cycle button to return to the normal display screen NOTE Press and hold the Left button to exit without saving Time of Da...

Page 26: ...X X X X X X X X Off Immediate Delayed Auxiliary 1 2 X X X X X X X X X X Off Alarm Based Cycle Based Time Based Lock Window 1 2 X X X X X X X X X X On Off Meter Type X X X X X X X X Paddle 0 75 1 1 5 2 3 Turbine 0 75 1 25 1 5 Generic Continuous Flow Detect X X X X X X X X On Off Save as Non Factory X X X X X X X X X X On Off Lock Settings X X X X X X X X X X Off Delayed Enter Code Time Based Day Ov...

Page 27: ...3 Insert one end of the pipe inside the hose and the other end of the pipe into the top of the mineral tank and down into the resin media Put the other end of the hose inside a water permeable bag and locate the bag over the floor drain 14 Insert a garden hose into the bag side of the poly vinyl hose to fill the hose and PVC pipe with water Air will bubble out of the tank Once all the air is out o...

Page 28: ...S FOR 35 GPM F 36 SOFTENER 4 7 FT 68103367 I7313 PIPE PVC SCH 40 1 5 5 1 68101103 D2082 HUB LATERAL SO6 8 TM DIST ASSEMBLY W 10 75 LATERALS F 30 SOFTENER 5 1 68101104 D2083 HUB LATERAL SO6 11 TM DIST ASSEMBLY W 14 25 LATERALS F 36 SOFTENER 6 1 68101197 D5007 R2A DIST TUBE ASSEMBLY FOR 18 24 SOFTENERS 7 1 68106677 Q9058 TANK ADAPT BUSHING 6 FLANGE X 4 8 THREAD PVC W ORING FOR 30 36 SOFTENERS 8 1 68...

Page 29: ...RINE HOSE 13 1 68102512 G2009A BRINE TANK ASSY 30X50 BLK W AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102509 G2008C BRINE TANK ASSY 39X48 BLK W AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102554 G3015 1 BRINE TANK ASSY 39X60 BLK W AIR CHECK FOR 1 2 BRINE HOSE 14 1 68102593 H1018 BRINE OVERFLOW SET 15 1 68102494 G2003 BRINE TANK 24X41 BLK EMPTY 15 1 68102500 G2004 BRINE TANK 24X50 BLK EMPTY 15 1 68102511 G2009 BR...

Page 30: ...4 BOLT SET ZINC F 4 FLANGE 7 1 68103411 I7810 UNISTRUT END COVER 8 1 68104444 K4541692 COMMUNICATION CABLE FOR NXT2 CONTROLLER 9 1 SEE PAGE 28 29 MINERAL TANK 10 1 68107033 R2552 F UNISTRUT CLAMP 1 10 1 68107036 R2552E UNISTRUT CLAMP 1 5 11 1 68107035 R2552D UNISTRUT CLAMP 2 11 1 68107037 R2552G UNISTRUT CLAMP 3 11 1 68107038 R2552I UNISTRUT CLAMP 4 12 1 68107262 R9110 2 VICTAULIC COUPLING 2 13 1 ...

Page 31: ...900 Upper Powerhead 2900 UPPER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104633 K4560410 NT UPPER POWERHEAD F 2900S 24V NXT2 W POWER SUPPLY NO TIMER 2 1 68104575 K4560219 02 COVER FOR 2750 2900 UPPER POWER HEAD 1 2 ...

Page 32: ...32 NXT2 Controller Assembly NXT2 CONTROLLER ASSEMBLY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104777 K4562115 CONTROLLER ASSEMBLY NXT2 1 ...

Page 33: ...33 NXT to NXT2 Conversion Kit NXT TO NXT2 CONVERSION KIT ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104778 K4562121 01 CONTROLLER ASSY CONV KIT NXT TO NXT2 W 24V US POWER SUPPLY 1 ...

Page 34: ...arts 2900 Lower Powerhead 2900 LOWER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104635 K4560411 NT LOWER POWERHEAD F 2900S 24V NTXT2 NO COVER 2 1 68104574 K4560217 02 COVER FOR 2900 LOWER POWER HEAD ENVIRO 1 2 ...

Page 35: ...68104731 K4561540 PISTON ASSEMBLY DOWNFLOW F 2900S UPPER 4 1 68104546 K4560128 SEAL SPACER KIT F 2900S LOWER 5 1 68104733 K4561555 PISTON ASSEMBLY DOWNFLOW NHWBP F 2900S LOWER 6 1 68104171 K4513575 ORING 240 TANK TO VALVE F 2900S 2930 3150 7 1 68104172 K4513577 ORING 226 F 2900S 9500 DISTRIBUTOR PILOT 8 1 68104103 K4511893 PART INJECTOR COVER STAINLESS STEEL 9 2 68104255 K4515137 SCREW HEX WASHER ...

Page 36: ...01 7CB INJECTOR NOZZLE 7C BLACK 3 1 68104214 K4514802 3Y INJECTOR THROAT 3C YELLOW 3 1 68104215 K4514802 4G INJECTOR THROAT 4C GREEN 3 1 68104216 K4514802 5W INJECTOR THROAT 5C WHITE 3 1 68104217 K4514802 6R INJECTOR THROAT 6C RED 3 1 68104218 K4514802 7C INJECTOR THROAT 7C BLACK 4 1 68104499 K4560034 BRINE VALVE 1700 W 2 0 GPM FLOW CONTROLLER 5 1 68104272 K4515416 BRINE TUBE 1700 F 2850 2900S 5 1...

Page 37: ...104109 K4512085 FLOW CONTROL WASHER 1 2 GPM 2 1 68104110 K4512086 FLOW CONTROL WASHER 1 5 GPM 2 1 68104111 K4512087 FLOW CONTROL WASHER 2 0 GPM 2 1 68104112 K4512088 FLOW CONTROL WASHER 2 4 GPM 2 1 68104113 K4512089 FLOW CONTROL WASHER 3 0 GPM 2 1 68104114 K4512090 FLOW CONTROL WASHER 3 5 GPM 2 1 68104115 K4512091 FLOW CONTROL WASHER 4 0 GPM 2 1 68104116 K4512092 FLOW CONTROL WASHER 5 0 GPM 2 1 ...

Page 38: ...ch Electronic Meter 2 INCH STAINLESS STEEL METER ASSY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104756 K4561934 10 METER ASSEMBLY COMPLETE 2 STAINLESS STEEL MECH ELEC 2 1 68104199 K4514716 METER DOME PLASTIC FOR 2 METER W O RING MECH ELEC 1 2 ...

Page 39: ...egeneration Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Remove piston and clean control valve Loss of mineral through drain line Air in water system Assure that well system has proper air eliminator control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water F...

Page 40: ...lected system type in Master Programming Push correct valve settings in Master Settings Motor Stall No Changes Detected in the Optical Sensor for 6 Seconds The motor is on but no encoder pulses are detected within a given duration while homing Check the P11 connection and trigger a manual regeneration Motor Run On No CAM Switch Change Detected The motor is on but no encoder pulses are detected or ...

Page 41: ...41 Water Softener Flow Diagrams Down Flow Brining 2 Backwash Position 3 Brine Position 4 Slow Rinse Position 5 Rapid Rinse Position 6 Brine Tank Refill Position 1 Service Position ...

Page 42: ...42 Water Softener Flow Diagrams Up Flow Brining 2 Brine Position 3 Slow Rinse Position 4 Backwash Position 5 Rapid Rinse Position 6 Brine Tank Fill Position 1 Service Position ...

Page 43: ...43 Flow Data and Injector Draw Rates Down Flow ...

Page 44: ...e also not covered by this warranty In the event of a covered defect within the warranty period the Company will at its option replace or recondition the product without charge Disclaimer of Warranty THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT THE COMPANY MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED THE COMPANY HEREBY S...

Search results

Summary of Contents for HCP-200-PPSM

Reviews:

Related manuals for HCP-200-PPSM

Brands by name

Popular brands

Watts HCP-200-PPSM, Accompaniment To The Installation, Operation And Maintenance Manual

Search results

Summary of Contents for HCP-200-PPSM

Reviews:

Related manuals for HCP-200-PPSM

Brands by name

Popular brands