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ES-A-ACV-LF984GD  2115

Commissioning the Pump Control Valve

STEP 1

Pre-set pilots as noted:

Rate of Flow 

– Adjust OUT, counterclockwise, to start valve at a lower flow rate.

Opening and Closing Speed

 – Turn the adjustment screws on the Closing Speed and Opening Speed Controls, if the main valve is so 

equipped, OUT, counterclockwise, 1½ to 2½ turns from full closed position.

3-Way Solenoid

 – Confirm that the manual operator is turn counter clockwise to a full OUT position (See Figure 1).

STEP 2

Loosen a tube fitting or cover plug at the main valve to allow air to 
vent during start-up.

STEP 3 

Energize the solenoid to check actuation and to confirm connec-
tion to power source.

STEP 4

De-energize the solenoid prior to initial pump start.

STEP 5

Energize the solenoid at pump start to open the main valve, 
checking that the main valve opens. Air is vented through the 
loosened fitting. Tighten the fitting when liquid begins to vent.

Clockwise for MANUAL 

Operation

Figure 1 

3-Way Solenoid

STEP 6

Slowly open downstream isolation valve to establish flow through 
the system.

STEP 7

With a demand for flow on the system, the valve can now be 
adjusted for the proper flow rate. This requires a meter to read the 
flow that the valve is providing.

STEP 8

While reading the meter register, adjust the Rate of Flow Control:
Turn the adjustment screw IN, clockwise, to increase the flow rate 
regulated (See Figure 2A).
Turn the adjustment screw OUT, counterclockwise, to reduce or 
lower the flow rate regulated (See Figure 2B).

Setting the Rate-of-Flow Control

 

19

 

© 2021 Watts

Installation, Operation and Maintenance - Series LF984GD 

Counterclockwise to REDUCE  

Flow Rate Regulated

Clockwise to INCREASE 

Flow Rate Regulated

2A

2B

Figure 2 

CP14-1 Rate-of-Flow Control Pilot

Summary of Contents for AMES LF984GD Series

Page 1: ...tor in accordance with local codes and ordinances WARNING Need for Periodic Inspection Maintenance This product must be tested periodically in compliance with local codes but at least once per year or...

Page 2: ...ening speed control which restricts the speed of fluid and pressure evacuating the main valve cover chamber The valve remains open during the pumping cycle Rate of Flow Feature During the pumping cycl...

Page 3: ...is Ames Automatic Control Valve ACV is a full port single chamber basic valve that incorporates a one piece disc and dia phragm assembly This assembly is the only moving part within the valve allowing...

Page 4: ...530 1945 Pressure Drop psi 2 3 4 6 8 10 20 30 40 60 80 100 Flow Rate Gallons per minute Water 2 4 10 20 40 60 80 100 200 500 1000 2000 5000 10000 20000 100000 8 6 4 8 1 0 1 2 1 4 1 6 6 2 1 1 2 3 8 1 0...

Page 5: ...l 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron...

Page 6: ...e NPT Port Size NPT Shipping Weights A B C D E F G H I J K L in in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in in lbs kgs 11 4 71 4 184 51 2 140 3 8 1 4 20 9 11 2 71 4 184 81 2 216 51...

Page 7: ...he Main Valve open and closed When the cover of the Accelerator Pilot is de pressurized the main valve cover chamber is connected to upstream pressure causing the valve to close drip tight When the co...

Page 8: ...the valve opens or closes The adjustable collar is normally set to contact the trip arm when the main valve is closed The collar can be positioned on the stem by loosening the set screw to actuate the...

Page 9: ...stomers Nitrile standard EPDM optional Viton optional Voltage 24VDC 24VAC or 120VAC Enclosure General Purpose NEMA 4 standard Explosion Proof NEMA 6 6P 7 9 optional Action Normally Open or Normally Cl...

Page 10: ...lve cover This causes the main valve to close until inlet pressure is again greater than outlet Standard Material Brass Housing and Body Stainless Steel Indicating Rod Optional Material Stainless Stee...

Page 11: ...on In the free flow direction the seat moves out of the flow path to all unrestricted flow Specifications Standard Flow Control Large Flow Control FLOW FLOW CLOSED Fluid Speed Controlled by Needle FLO...

Page 12: ...ure signal is sensed below the diaphragm An increase in flow rate causes the differential pressure across the orifice plate to increase The Pilot modulates toward a closed position when the differenti...

Page 13: ...3 Cap Screw 4 Power Chamber 5 O Ring 6 Body 7 Seat 8 Adjusting Screw 9 Pin 10 Adapter 11 O Ring Included in Repair Kit Item Description 12 Spring Guide 13 Nut 14 Belleville Washer 15 Diaphragm Washer...

Page 14: ...ilot circuit speed controls and pilots The filter element can be accessed for cleaning by removing the clean out cap or may be cleaned by installing an optional blow down ball valve The wetted surface...

Page 15: ...pilot lines to provide a positive shutoff in any override or maintenance situation for simple trouble shooting This 2 piece full port valve features bottom loaded stems PTFE seats and packing Size Dim...

Page 16: ...r Size 1 4 3 4 NPT Model LF60 Flo Clean Strainers are used to filter the fluid pass ing through the pilot circuit and provide protection to pilot circuit speed controls and pilots It is installed in t...

Page 17: ...vel Body Material Stainless Steel Elastomers Buna N standard EPDM optional Viton optional Enclosure NEMA 1 3 4 and 13 General Purpose standard NEMA 1 7 and 9 Explosion Proof optional Electrical Form C...

Page 18: ...roper re assembly 6 Connect solenoid wiring leads to desired switching device using safe standard electrical practices 7 Wire the limit switch contacts to the proper relay connections using safe stand...

Page 19: ...art to open the main valve checking that the main valve opens Air is vented through the loosened fitting Tighten the fitting when liquid begins to vent Clockwise for MANUAL Operation Figure 1 3 Way So...

Page 20: ...g Speed Needle Valve Adjustment The closing speed needle valve regulates fluid pressure into the main valve cover chamber controlling the valve closing speed If valve closing is too slow turn the adju...

Page 21: ...valve specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace di...

Page 22: ...ation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blo...

Page 23: ...require a lifting eye bolt to be installed in the valve stem accessory threads located on the very top of the valve stem 5 Before removing Stem Nut examine stem threads for mineral build up Remove dep...

Page 24: ...to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by fol...

Page 25: ...s not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances ove...

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