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ES-A-ACV-LF981GD  2115 

© 2021 Watts

Pump Control Valve with Pressure Reducing Feature

Full Port Ductile Iron Single Chamber Valve
Features

•  Opens at adjustable rate on pump start-up

•  Closes at adjustable rate on pump shut-off

•  Limit Switch turns pump off when valve closes

•  Throttles to reduce higher inlet pressure to constant lower outlet 

pressure (adjustable)

•  Hydraulic Check Feature prevents flow reversal

•  Solenoid equipped with Manual Operator

•  Pressure Reducing setpoint is adjustable

1

X

X

Y/FC

2

3(L)

4

5

5

6

7

8

X

X

CLOSES VALVE

OPENS VALVE

FLOW

Standard Components

Options and Accessories

 

{

FC – Flo-Clean Strainer

 

{

L – Dual Limit Switch

Operation

Engineering Specification

1 – Main Valve (905GD - Single Chamber)

2 – Model 22-1 Accelerator Control

3 – Limit Switch

4 – 3-Way Solenoid

5 – Check Valve

6 – Adjustable Opening Speed

7 – Adjustable Closing Speed

8 – Pressure Reducing Control

Y – Y-Strainer

X – Isolation Cocks

LEAD FREE

*

The information contained herein is not intended to replace the full 

product installation and safety information available or the experi-

ence of a trained product installer. You are required to thoroughly 

read all installation instructions and product safety information 

before beginning the installation of this product. 

NOTICE

* The wetted surface of this product contacted by consumable water 

contains less than 0.25% of lead by weight.

The Pump Control Valve with Pressure Reducing Feature is 

designed to minimize the surges associated with the starting 

and stopping of pumps. The valve slowly opens and closes as 

required to control pumping related surges, and throttles to main-

tain a maximum downstream pressure during the pumping cycle. 

The pump starts and stops against a closed valve. 

Pump Start Up:

 When the pump is signaled to start, the 3-Way 

Solenoid is energized, directing pressure into the cover chamber 

of the 3-way Accelerator Pilot. The Accelerator Pilot allows the 

main valve cover chamber to be vented downstream, causing the 

valve to open at a controlled rate, gradually admitting pumping 

pressure into the distribution system. The rate of opening is con-

trolled by the adjustable opening speed control, which restricts 

the speed of fluid and pressure evacuating the main valve cover 

chamber. 

Pressure Reducing Feature: 

During the pumping cycle, the valve 

acts as a Pressure Reducing Control Valve. Throttling (Pressure 

Reducing) action is controlled by a normally open, pressure 

reducing pilot designed to: 1) Open (allowing fluid out of the main 

valve cover chamber) when downstream pressure is below the 

adjustable setpoint, and 2) Close (allowing fluid to fill the main 

valve cover chamber through the integral orifice of the Accelerator 

Pilot) when downstream pressure is above the adjustable setpoint. 

A decrease in downstream pressure causes the valve to modu-

late toward an open position, raising downstream pressure. An 

increase in downstream pressure causes the valve to modulate 

towards a closed 

position, lowering downstream pressure. 

Pump Shutdown:

 When the pump is signaled to turn off, the 

3-Way Solenoid is de-energized, venting the cover chamber of 

the 3-way Accelerator Pilot. The Accelerator Pilot allows the main 

valve cover chamber to be connected to upstream pressure, 

causing the valve to close at a controlled rate. The valve slowly 

begins to close while the pump continues to operate. The clos-

ing rate of the valve is controlled by the adjustable closing speed 

control, which restricts the speed of fluid and pressure entering 

the main valve cover chamber. When the valve reaches the closed 

position, the limit switch is actuated, turning the pump off. 

Hydraulic Check Feature: 

When the pump is turned off and 

downstream pressure is greater than upstream pressure, down-

stream pressure is admitted to the main valve cover chamber 

through a check valve in the pilot control system, closing the 

valve, preventing reversal of flow. 

Manual Operation:

 Engaging the Solenoid Manual operator 

simulates power to the solenoid, manually opening the main valve. 

Disengaging the Solenoid Manual operator returns the valve to the 

closed position.

Series LF981GD

Summary of Contents for AMES LF681GD Series

Page 1: ...ractor in accordance with local codes and ordinances WARNING Need for Periodic Inspection Maintenance This product must be tested periodically in compliance with local codes but at least once per year...

Page 2: ...eam causing the valve to open at a controlled rate gradually admitting pumping pressure into the distribution system The rate of opening is con trolled by the adjustable opening speed control which re...

Page 3: ...This Ames Automatic Control Valve ACV is a full port single chamber basic valve that incorporates a one piece disc and dia phragm assembly This assembly is the only moving part within the valve allowi...

Page 4: ...530 1945 Pressure Drop psi 2 3 4 6 8 10 20 30 40 60 80 100 Flow Rate Gallons per minute Water 2 4 10 20 40 60 80 100 200 500 1000 2000 5000 10000 20000 100000 8 6 4 8 1 0 1 2 1 4 1 6 6 2 1 1 2 3 8 1 0...

Page 5: ...l 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron...

Page 6: ...e NPT Port Size NPT Shipping Weights A B C D E F G H I J K L in in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in in lbs kgs 11 4 71 4 184 51 2 140 3 8 1 4 20 9 11 2 71 4 184 81 2 216 51...

Page 7: ...re causing the valve to close drip tight When the cover of the Accelerator Pilot is pressurized the main valve cover chamber is vented downstream dry drain or to atmo sphere wet drain causing the valv...

Page 8: ...the valve opens or closes The adjustable collar is normally set to contact the trip arm when the main valve is closed The collar can be positioned on the stem by loosening the set screw to actuate the...

Page 9: ...stomers Nitrile standard EPDM optional Viton optional Voltage 24VDC 24VAC or 120VAC Enclosure General Purpose NEMA 4 standard Explosion Proof NEMA 6 6P 7 9 optional Action Normally Open or Normally Cl...

Page 10: ...lve cover This causes the main valve to close until inlet pressure is again greater than outlet Standard Material Brass Housing and Body Stainless Steel Indicating Rod Optional Material Stainless Stee...

Page 11: ...on In the free flow direction the seat moves out of the flow path to all unrestricted flow Specifications Standard Flow Control Large Flow Control FLOW FLOW CLOSED Fluid Speed Controlled by Needle FLO...

Page 12: ...increasing the delivery pressure When a Model LFCP 15 is installed in the piping circuit of an Automatic Control Valve its throttling action causes the Main Valve to throttle open or closed according...

Page 13: ...ilot circuit speed controls and pilots The filter element can be accessed for cleaning by removing the clean out cap or may be cleaned by installing an optional blow down ball valve The wetted surface...

Page 14: ...re used in pilot lines to provide a positive shutoff in any override or maintenance situation for simple trouble shooting This 2 piece full port valve features bottom loaded stems PTFE seats and packi...

Page 15: ...r Size 1 4 3 4 NPT Model LF60 Flo Clean Strainers are used to filter the fluid pass ing through the pilot circuit and provide protection to pilot circuit speed controls and pilots It is installed in t...

Page 16: ...vel Body Material Stainless Steel Elastomers Buna N standard EPDM optional Viton optional Enclosure NEMA 1 3 4 and 13 General Purpose standard NEMA 1 7 and 9 Explosion Proof optional Electrical Form C...

Page 17: ...d exactly as removed Consult appropriate hydraulic schematic to ensure proper re assembly 6 Connect solenoid wiring leads to desired switching device using safe standard electrical practices 7 Wire th...

Page 18: ...De energize the solenoid prior to initial pump start STEP 5 Energize the solenoid at pump start to open the main valve checking that the main valve opens Air is vented through the loosened fitting Ti...

Page 19: ...olling the valve closing speed If the downstream pressure fluctuates slightly above the desired set point turn the adjustment screw OUT counterclockwise increasing the rate of closing STEP 11 De energ...

Page 20: ...valve specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace di...

Page 21: ...ation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blo...

Page 22: ...require a lifting eye bolt to be installed in the valve stem accessory threads located on the very top of the valve stem 5 Before removing Stem Nut examine stem threads for mineral build up Remove dep...

Page 23: ...to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by fol...

Page 24: ...s not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances ove...

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