background image

Size 

A

C

D

E (Dia.)

F

in

Pipe Size (in)

Min. Length (in)

in

in

in

in

1

 

1/4

1

3.12

0.38

0.25

0.44

0.55

1

 

1/2

1

3.12

0.38

0.25

0.44

0.50

1

 

1/4

3.38

0.38

0.25

0.44

0.50

2

 

1/2

2

4.0

0.38

0.38

0.56

0.62

2

 

1/2

4.5

0.50

0.38

0.56

0.62

3

5.0

0.50

0.44

0.56

0.62

6.50

0.62

0.44

0.56

0.62

6.  After removing the Stem Nut, the remainder of the Disc & Diaphragm Assembly should disassemble easily. Polish stem guide  

surfaces with fine emery cloth to remove any mineral deposits and inspect for excessive wear. Remove any mineral build-up from 

other components with wire brush or by using a Mineral Dissolving Solution. Inspect parts for wear and replace if necessary.

7.  Inspect valve seat. If seat is not damaged, removal is not necessary. Valve seats 6" and smaller are threaded into the body of the 

valve and require a seat removal tool (Figure 6) (Table 1 details the tool dimensions for seat removal). Valve seats 8" and larger are 

held in the valve body with stainless steel cap screws. Remove seat retaining screws and lift seat straight up (Figure 7).

Figure 7

*Schedule 40 steel pipe

Figure 6

Valve Body

Valve Seat

All-Thread

Nut and Washer

2PLCS

Angle or 

Channel Iron

120

B (Min)          

E  Dia. 4 Holes

    

 

90  Apart        

D         

TYP <3 PLCS>

    

 

120  Apart  

C TYP <3 PLCS>      

F       

A         

Table 1: Seat Removal Tool Dimension

8          IOM-A-ACV-960-15-17_660-15-17   2115 

EDP# 1917064 

© 2021 Watts

IOM-A-ACV-960-15-17_660-15-17   2115 

EDP# 1917064 

© 2021 Watts         9

Summary of Contents for AMES 960GD-15-17

Page 1: ...ting the Altitude Controls 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the inform...

Page 2: ...oper procedures be followed Time must be allowed for the valve to react to adjustments and the system to stabilize The objective is to bring the valve into service in a controlled manner to protect th...

Page 3: ...will need to be bled off the valve cover during startup The ACV includes a bleed valve use a flat head screwdriver to slowly open the valve See Figure 1 STEP 4 Pressure the line by opening the upstre...

Page 4: ...downstream isolation valve STEP 7 If the valve remains closed as indicated by the stem position in the position indicator See Figure 2 and the tank level is known to be below the desired level SLOWLY...

Page 5: ...be turned OUT counter clockwise an additional to turn This will lower the shut off level slightly below the tank over flow mark eliminating any wave action discharge from the over flow pipe See Figure...

Page 6: ...cification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or...

Page 7: ...valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blockage...

Page 8: ...e cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the...

Page 9: ...h or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded...

Page 10: ...in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity o...

Page 11: ...Steel 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile...

Page 12: ...sulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no control...

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