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Setting the Sustaining Control

Step 1

Setting The Relief/Sustaining Control requires lowering the 
upstream pressure to the desired minimum sustained pressure.

Step 2

Leave the downstream isolation valve fully open and close the 
upstream isolation valve until the inlet pressure drops to the 
desired setting.

Step 3

Adjust the Relief/Sustaining Control screw IN, clockwise, until the 
inlet pressure begins to increase, or OUT, counterclockwise to 
decrease, stopping at the desired pressure (See Figure 4). 

Step 4

Allow pressure to stabilize.

Step 5

Fine-tune the relief/sustaining setting as required as detailed in 
Step 3.

Step 6

Open the upstream isolation valve to return to normal operation.

Clockwise to INCREASE 

inlet pressure

Counterclockwise to DECREASE 

inlet pressure

Figure 4 

PV20C — Pressure Sustaining Control

4          IOM-A-ACV-912_612   2115 

EDP# 1917034 

© 2021 Watts

IOM-A-ACV-912_612   2115 

EDP# 11917034 

© 2021 Watts         5

Summary of Contents for Ames 912GD

Page 1: ...n 2 Setting the Pressure Reducing Control 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing...

Page 2: ...tion flush line to remove debris 2 Install valve so the flow arrow matches flow through the line and gauges to monitor valve inlet and outlet pressures A Position Indicator can be installed to provide visual indication of valve position and operation without disassembly 3 Install isolation valves upstream and downstream of the main valve 4 Open the isolation ball valves in the control tubing if so...

Page 3: ...ve does not include a bleed valve bleed air by loosen ing a fitting on the valve or a plug at the highest point of the valve assembly STEP 3 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve or loosened fitting Tighten the fitting when liquid begins to vent See Figure 1 Repeat the process until no air is trapped in the system Globe Angle Siz...

Page 4: ... into the cover and restricted flow out of the cover of the main valve If recovery of pressure is slow upon increased downstream demand turn the adjustment screw OUT counterclockwise increasing the rate of opening IF recovery of downstream pressure is too quick as indicated in a rapid increase in pressure possibly higher than the desired set point turn the adjustment screw IN clockwise decreasing ...

Page 5: ...lief Sustaining Control screw IN clockwise until the inlet pressure begins to increase or OUT counterclockwise to decrease stopping at the desired pressure See Figure 4 Step 4 Allow pressure to stabilize Step 5 Fine tune the relief sustaining setting as required as detailed in Step 3 Step 6 Open the upstream isolation valve to return to normal operation Clockwise to INCREASE inlet pressure Counter...

Page 6: ...lve specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation va...

Page 7: ...sembly by partially opening from full closed position Improperly configured opening speed control if equipped Adjust opening speed control to verify functionality adjust as required Standard setting for opening speed control is 11 2 21 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open...

Page 8: ...r Remove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve bod...

Page 9: ...re brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 5 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel...

Page 10: ...r Nuts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in ...

Page 11: ... Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 17A Se...

Page 12: ...osts resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no control This warranty shall be invalidated by any abuse misuse misapplication improper installation or improper maintenance or alteration of the product Some States do not allow limitations on how lon...

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