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Standard Components

Operation

The Combination Pressure Reducing and Surge Automatic Control 
Valve (ACV) is designed to automatically reduce a fluctuating higher 
upstream pressure to a constant lower downstream pressure, and 
will quickly modulate toward a closed position if downstream pres-
sure suddenly becomes greater than the desired regulated setpoint. 
The quick closing action prevents possible damaging high inlet 
pressure from passing through the valve to downstream piping. 
Normal regulating action is controlled by a normally open, pressure 
reducing pilot designed to: 1) Open (allowing fluid out of the main 
valve cover chamber) when downstream pressure is below the 
adjustable setpoint, and 2) Close (allowing fluid to fill the main valve 
cover chamber) when downstream pressure is above the adjustable 
setpoint. A decrease in downstream pressure causes the valve to 
modulate toward an open position, raising downstream pressure. 
An increase in downstream pressure causes the valve to modulate 
toward a closed position, lowering downstream pressure.

If downstream pressure suddenly becomes greater than the 
desired regulated setpoint, the normally closed surge control pilot 
opens and rapidly admits higher inlet pressure into the valve cover, 
increasing rate of valve closure. Normal pressure reducing opera-
tion resumes when downstream pressure decreases below the 
desired regulated setpoint.

1

X

X

X

X

Y/FC

P/L

2

3

4

CLOSES VALVE

OPENS VALVE

FLOW

4

CLOSES VALVE

OPENS VALVE

FLOW

AOS

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 
adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 
from damaging over-pressure.

1.  Prior to installation, flush line to remove debris.

2.  Install valve so the flow arrow matches flow through the line, and gauges to monitor valve inlet and outlet pressures. A Position 

Indicator can be installed to provide visual indication of valve position and operation without disassembly.

3.  Install isolation valves upstream and downstream of the main valve.

4.  Open the isolation ball valves in the control tubing if so equipped. Failure to open these will prevent the valve from functioning 

properly.

Note: 

If using butterfly valves, ensure valve disc does not contact the main valve.

5.  Provide adequate clearance for valve servicing and maintenance. Refer to valve servicing dimensions on next page.

6.  Avoid installing valves 6" and larger in the vertical position (main valve stem horizontal). Automatic Control Valves (ACVs) are 

designed for horizontal in-line installation, with the cover facing up (main valve stem vertical). Slow operation or premature stem 
and guide wear may occur if valve is not installed according to factory recommendations. Consult factory for detailed engineering 
review prior to ordering if valve is to be installed other than horizontally in-line.

7.  If valve is equipped with a pilot control system, extra precautions should be made during installation to protect the piping circuit 

from damage. Only remove the pilot control system from the valve if necessary. Tubing and fittings should be kept clean and 
replaced exactly as removed. Consult appropriate hydraulic schematic to ensure proper re-assembly.

8.  After installation, vent entrapped air from valve cover and pilot system by following instructions on Technical Bulletin.

1 – Main Valve (905GD – Single Chamber) 

2 – Pressure Reducing Control 

3 – Downstream Surge Control 

4 – Fixed Orifice

X – Isolation Cocks

Installation

910GD-11 (Globe) Pressure Reducing Control Valve with 
Downstream Surge Control Feature

2          IOM-A-ACV-910-11_610-11   2115 

EDP# 1917042 

© 2021 Watts

Summary of Contents for AMES 610GD-11

Page 1: ...etting the Pressure Reducing Control 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to...

Page 2: ...rom damaging over pressure 1 Prior to installation flush line to remove debris 2 Install valve so the flow arrow matches flow through the line and gauges to monitor valve inlet and outlet pressures A...

Page 3: ...gure 1 If your valve does not include a bleed valve bleed air by loosen ing a fitting on the valve or a plug at the highest point of the valve assembly Step 3 Pressure the line by opening the upstream...

Page 4: ...rol pressure set point by turning the Pressure Reducing Control adjustment screw IN clockwise STEP 2 Adjust the Surge Control by turning the adjustment screw OUT counterclockwise to decrease the downs...

Page 5: ...adjustment screw IN clockwise decreasing the rate of opening See Figure 4 Step 5 If the main valve comes equipped with a closing speed control otherwise ignore this step Closing Speed Needle Valve Ad...

Page 6: ...specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm...

Page 7: ...ly by partially opening from full closed position Improperly configured opening speed control if equipped Adjust opening speed control to verify functionality adjust as required Standard setting for o...

Page 8: ...move cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require...

Page 9: ...rush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are thread...

Page 10: ...ts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrit...

Page 11: ...el 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iro...

Page 12: ...resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no cont...

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