Watson-Marlow 630 Bp Installation, Operating And Maintenance Manual Download Page 26

Page: 26 / 157

0x02

0x40

0x01

0xF4

0x00

0x00 0x00

0x00

= 630 with 620R

head with minimum

speed set and

50RPM min speed

0x02

0x40

0x00

0x05

0xDC 0x00 0x00

0x00

= 630 with 620R

head with

maximum speed set

at 150RPM

0x02

0x40

0x00

0x01 0x00

0x00

= 630 with 620R

head with failsafe set

at last demanded

speed

0x02

0x40

0x00

0x02 0x02

0xEE

= 630 with 620R

head with failsafe set

at 12.8rpm

Pump type

Value

Pump

0x00

530 (DEFAULT)

0x01—

530

0x02—

630

0x03—

730

Pumphead type

Value

Pumphead

0x—40

620R

0x—41

620RE (Sanitary element)

0x—42

620RE4 (Sanitary element)

0x—43

620L (Continuous tubing)

0x—44

620L (double-Y element)

0x—45

620RE (Industrial element)

0x—46

620RE4 (Industrial element)

Note:

Numerical values cannot include a decimal point. To enter a speed, move the decimal point one

place to the right and enter an integer. To enter a tube size, move the decimal point two places to the
right and enter an integer. See examples below:

m-630bpn-en-08

Summary of Contents for 630 Bp

Page 1: ...eturning pumps 8 5 Peristaltic pumps an overview 8 6 Warranty 9 7 Safety notes 10 8 Pump specifications 13 8 1 Specification ratings 13 8 2 Weights 13 8 3 Pumphead options 14 9 Good pump installation...

Page 2: ...N Module 40 14 6 Input output connectors IP66 44 14 7 Network topology 46 15 Switching the pump on for the first time 47 15 1 Selecting the display language 47 15 2 First time start up defaults 49 16...

Page 3: ...21 8 Pump parameters 80 22 Sensors 92 22 1 Sensor wiring 92 22 2 Setting up the sensors 93 22 3 Start up delay 97 22 4 Generic Sensors 99 22 5 Flow Sensor Reading 105 23 Main menu 106 23 1 Security s...

Page 4: ...spares 147 31 Performance data 151 31 1 620RE 620RE4 and 620R performance data 151 32 Trademarks 155 33 Disclaimers 156 34 Publication history 157 Original instructions The original instructions for t...

Page 5: ...Machinery Directive 2006 42 EC EMC Directive 2014 30 EC ROHS Directive 2015 863 6 Harmonised standards used BS EN61010 1 2010 third edition Safety requirements for electrical equipment for measuremen...

Page 6: ...ality Management System ISO 9001 and the technical documentation is compiled in accordance with Annex VII B of the Directive We undertake to transmit in response to a reasoned request by the appropria...

Page 7: ...ents supplied 630 Components l 630 pump drive unit fitted with 620R or other pumphead if specified as a pump l The designated power cable attached to the pump drive unit l A 630N module providing pump...

Page 8: ...er advances along the tube the seal also advances After the roller has passed the tube returns to its original shape creating a partial vacuum which is filled by fluid drawn from the inlet port Before...

Page 9: ...arranty does not obligate Watson Marlow to bear any costs of removal installation transportation or other charges which may arise in connection with a warranty claim Watson Marlow shall not be respons...

Page 10: ...regulations and guidance This symbol used on the pump and in the manual means An appropriate safety instruction should be followed or caution to a potential hazard exists This symbol used on the pump...

Page 11: ...are no user serviceable fuses or parts inside this pump Note the mains power supply cable is supplied hardwired into the pump and is not customer replaceable Observe voltage selector switch setting f...

Page 12: ...us settings Do not use auto restart for more than 12 times in 24 hours We recommend remote control where a high number of starts is required If the pump is configured to network mode or analog mode it...

Page 13: ...with cable connections conforming to the best practice of noise immunity Full load current 630 1 1A 230V 2 2A 115V Fuse rating T2 5AH250V 5x20mm Installation category overvoltage category II Pollutio...

Page 14: ...ording to standard Health and Safety guidelines Finger recesses are built into the sides of the lower shell for convenience in lifting in addition the pump can conveniently be lifted by grasping the p...

Page 15: ...t the direction of rotor rotation is clockwise or counter clockwise whichever is convenient Please note however that for some pumpheads the tube life will be greater if the rotor rotates clockwise and...

Page 16: ...ust below the level of the fluid to be pumped if possible This will ensure flooded suction and maximum pumping efficiency l Do run at slow speed when pumping viscous fluids Flooded suction will enhanc...

Page 17: ...nown operating mode FUNCTION keys FUNCTION keys when pressed will perform the function displayed on the screen directly above the relevant function key and keys These keys are used to change the progr...

Page 18: ...10 2 Starting and stopping 10 3 Using up and down keys 10 4 Maximum speed 10 5 Change rotation direction 18 m 630bpn en 08...

Page 19: ...he switch plate at the rear of the pump protected from water by the N module The module must be removed to allow access to the switch plate Do not switch the pump on unless you have checked that it is...

Page 20: ...daptors are also supplied two M16 male to 3 8in NPT female and two M20 male to 1 2in NPT female These can be used to fit flexible conduit systems where NPT threads are required 11 3 Wiring the NEMA mo...

Page 21: ...1 2 m 630bpn en 08 21...

Page 22: ...EtherNet IP specification for use in industrial automation systems using EtherNet IP 2 If there is a requirement to connect the M12 body and cable screen A to Mains earth for EMC or Ethernet TCP reas...

Page 23: ...hat proper connections are achieved between the pump and suction and discharge piping o Ensure proper connection has been made to a suitable power supply o Ensure that the recommendations in the secti...

Page 24: ...imp suitable to the wire diameter applies to NEMA or SCADA model connections only not sub D connector type terminations Failure to do so may result in electric shock 13 1 Upper D connector Recommended...

Page 25: ...uld be made to the GSD file and Watson Marlow accepts no responsibility for the pump failures arising from the changes to the GSD file Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 8...

Page 26: ...ith failsafe set at 12 8rpm Pump type Value Pump 0x00 530 DEFAULT 0x01 530 0x02 630 0x03 730 Pumphead type Value Pumphead 0x 40 620R 0x 41 620RE Sanitary element 0x 42 620RE4 Sanitary element 0x 43 62...

Page 27: ...e set or an invalid bit pattern is set the default fail safe behaviour shall be to stop the pump Bit Description 0x00 No fail safe action 0x01 Last demanded speed 0x02 Fail safe speed The fail safe sp...

Page 28: ...16 bit Byte 1 Status word high byte Byte 2 Status word low byte 16 bit Byte 3 Pumphead speed setpoint unsigned high byte Byte 4 Pumphead speed setpoint unsigned low byte 16 bit Byte 5 Hours run high...

Page 29: ...ich reports pumphead revolutions where 10 increments 1 revolution and the l per revolutions value Byte 11 12 to calculate flow For example first reset tacho counter to zero then record change in readi...

Page 30: ...speed high byte 8 bit Byte 13 Min speed low byte 8 bit Byte 14 Max speed high byte 8 bit Byte 15 Max speed low byte 32 bit Byte 16 17 18 19 Software version Main CPU 32 bit Byte 20 21 22 23 Software...

Page 31: ...Upper limit exceeded Fluid level alert 0xB3 Device related 0x15 Note Global error format 8 bit header 8 bit channel type and 8 bit error type Operating this pump under PROFIBUS control is beyond the s...

Page 32: ...ON OFF PC PLC Avoid sharp bends in PROFIBUS communication cables Please follow PROFIBUS wiring standards 32 m 630bpn en 08...

Page 33: ...signals to the maximum values shown Do not apply voltage across other pins Permanent damage not covered by warranty may result Keep 4 20mA and low voltage signals separate from mains power Use separa...

Page 34: ...ensor use Analogue input voltage mode VAin 15 10 30 V 0 10V range 100R source impedance Analogue input voltage mode RVA in 34 4 k 3 Analogue input measurement range Iin 0 25 mA Analogue input current...

Page 35: ...5 6 8 7 2 1 1 RJ45 connection 1 2 RJ45 connection 2 3 Standard 9 way D Sensor connector Female 4 USB Type A port for service use only 5 Voltage selector switch 6 On Off switch 7 Mains power cable 8 Cu...

Page 36: ...activity High Low One green LED on for link detected flickers to indicate 100 Mbit activity High High Two green LEDs on for link detected flickers to indicate 1Gbit activity 14 4 Sensor Wiring IP31 St...

Page 37: ...y no leak Clockwise rotation Manual keypad control Wet leak detected Anticlockwise rotation Analogue Wiring the D connector Signal Name Input or output Configurable Signal response 1 5 6 9 0V ANALOGUE...

Page 38: ...Signal Name Input or output Configurable Signal response 1 5 6 9 1KHz FREQ 0V 1 5 6 9 FREQ VAUX 200Hz Input Yes 1 5 6 9 LEAK VAUX VDC 0V 1 5 6 9 LEAK Input Yes 38 m 630bpn en 08...

Page 39: ...Signal Name Input or output Configurable Signal response 1 5 6 9 STOP VAUX 1 5 6 9 VDC STOP 0V Input Yes m 630bpn en 08 39...

Page 40: ...mA at 5V DC minimum The recommended cable and cable glands must be used for the IP66 NEMA 4X version of the pump otherwise ingress protection may be impaired Ensure that the module cover is correctly...

Page 41: ...of the N Module for Ethernet connection 3 4 Both connectors have the same pin configuration The pin configuration and the signal response is shown below Plugs and cables for these connectors should be...

Page 42: ...ed Cable circular Max min outside diameter to ensure a seal when passed through the standard gland 9 5mm 5mm The cable section must be circular to ensure a seal Never apply mains power to the terminal...

Page 43: ...etely separates the terminal 24V and 0V from the pump internal supplies This may be used if the sensor requires an isolated supply or has a 4 20mA output which cannot be used with the ground connected...

Page 44: ...ockwise rotation Manual keypad control Wet leak detected Anticlockwise rotation Analogue Connector No Function Input or output Configurable Signal response J1 No Connection to pump J2 AN1 P ANALOGUE 1...

Page 45: ...t or output Configurable Signal response J4 SP LK STOP LEAK 22V SP LK STOP LEAK 22V VDC VDC Input Yes J5 PRESS 0VA PRESS FREQ FREQ VDC PRESS 0VA PRESS FREQ FREQ 22V 200Hz 1KHz Input Yes J6 1 Earth 2 E...

Page 46: ...14 7 Network topology Star network Ring network 46 m 630bpn en 08...

Page 47: ...irst time Power up the pump The pump displays the start up screen with the Watson Marlow Pumps logo for three seconds 15 1 Selecting the display language 1 Use the keys to select your chosen language...

Page 48: ...ge will now be displayed on screen Choose CONFIRM to continue All text will now appear in your chosen language 3 Choose REJECT to return to the language choice screen This then proceeds to the home sc...

Page 49: ...rpm SG value 1 Keypad lock Disabled Auto restart OFF Analog signal type mA Analog scaling type mA Analog min current 5mA Analog max current 19mA Analog min flow rate rpm 0rpm Analog max flow rate rpm...

Page 50: ...it may cause the pump to start as soon as power is turned on Auto restart only affects operation of manual mode network mode and memodose mode If Auto restart is enabled the Symbol is shown on the sc...

Page 51: ...es Do not power up power down the pump more than 12 times in 24 hours whether manually or by means of the auto restart facility which only affects manual mode network mode and memodose operation We re...

Page 52: ...the Change mode menu Use the and keys to scroll through the available modes Manual default Flow calibration PROFIBUS EtherNet IP CANCEL Use SELECT to choose mode Use the right hand function key to alt...

Page 53: ...s the pump will return to the last known settings from that operating mode when the power is re applied When the pump is running it displays an animated clockwise arrow In normal operation the directi...

Page 54: ...18 2 STOP Stops the pump The display background changes to white If the pump is not running pressing this has no effect 54 m 630bpn en 08...

Page 55: ...t of the chosen flow rate unit o Repeat key presses as required to achieve the desired flow rate o Hold down the key for flow rate scrolling Increasing flow rate o A single key press will increase flo...

Page 56: ...N Manual mode only o Press and hold the MAX key to run at maximum flow o Release the key to stop the pump o The volume dispensed and time elapsed are displayed while the MAX key is pressed and held 56...

Page 57: ...This pump displays flow rate in ml min 19 1 Setting the flow calibration Using the keys scroll to Flow calibration and press CALIBRATE Using the keys enter the maximum flow rate limit and press ENTER...

Page 58: ...Press START to begin pumping a volume of fluid for calibration Press STOP to stop pumping fluid for the calibration 58 m 630bpn en 08...

Page 59: ...e keys to enter the actual volume of fluid pumped To accept the new calibration press ACCEPT or RE CALIBRATE to repeat the procedure Press HOME or MODE to abort The pump is now calibrated m 630bpn en...

Page 60: ...ELECT to choose mode Use the right hand function key to alter mode settings 20 2 Manual mode operation when PROFIBUS is enabled In Manual mode if PROFIBUS is enabled the P symbol will appear in the ic...

Page 61: ...US settings and the station address When the menus are accessed the pump is technically still in MANUAL mode but with no PROFIBUS communications After five minutes of inactivity the pump will revert b...

Page 62: ...so that the station address can only be set from the pump The user can set the station address within this mode Select MODE Use the and keys to scroll to PROFIBUS and press SELECT If PROFIBUS is not e...

Page 63: ...On the PROFIBUS home screen the white P icon indicates that there is data exchange Pressing the INFO function key will display further information m 630bpn en 08 63...

Page 64: ...s cannot be automatically assigned by the master Select MODE Use the and keys to scroll to PROFIBUS and press SETTINGS Use the and keys to alter the station address in the range from 1 to 125 126 is t...

Page 65: ...d keys to enable or disable PROFIBUS communication and press FINISH 20 5 PROFIBUS communication errors In PROFIBUS mode the screen below is displayed the P indicates data exchange is happening m 630bp...

Page 66: ...e following Bus Error screen will be displayed The first red dot corresponds to the stage at which the error occurred and subsequent stages will indicate a red dot because the communication sequence h...

Page 67: ...n Marlow website and installed or typed into a PROFIBUS master directly from this manual using a GSD editor program Note The data flow to and from the pump may need to be byte reversed due to differen...

Page 68: ...p 1 6M_supp 1 12M_supp 1 MaxTsdr_9 6 60 MaxTsdr_19 2 60 MaxTsdr_45 45 60 MaxTsdr_93 75 60 MaxTsdr_187 5 60 MaxTsdr_500 100 MaxTsdr_1 5M 150 MaxTsdr_3M 250 MaxTsdr_6M 450 MaxTsdr_12M 800 Slave_Family 0...

Page 69: ...le WM Pump 3 14 word out in 0x62 0x5D 1 EndModule 21 EtherNet IP mode 21 1 Configure EtherNet IP Settings Configure the settings to suit your network The following is an example of a static IP address...

Page 70: ...he down arrow key until EtherNet IP is highlighted 3 Press the SETTINGS key to access the ETHERNET IP SETTINGS menu Setting DHCP Enable 4 Press the DISABLE soft key to set DHCP Enable to Off 70 m 630b...

Page 71: ...ess in turn using the following method 5 Use the UP and DOWN arrow keys to select the setting to configure 6 Press SET to enter the SET ADDRESS menu 7 Use the UP and DOWN arrow keys to set the first n...

Page 72: ...9 After setting the last number press CONFIRM to store the number and return to the ETHERNET IP SETTINGS screen 10 Press BACK to return to the MODE menu 72 m 630bpn en 08...

Page 73: ...etwork error as indicated above if the pump is not connected to a PC 21 3 Example for http connection between pump and PC peer to peer Refer to Configure EtherNet IP Settings on page 69 to set your pu...

Page 74: ...ing the below network settings Press OK once done This can be found in the Network Connections window by right clicking on the Ethernet connection and going to properties Set as follows l IP Address 1...

Page 75: ...e pump into either RJ45 connector 1 2 2 The Connected and Port 1 Connected or Port 2 Connected indicators will turn green followed by the IP Address The pump will then enter EtherNet IP mode 3 The col...

Page 76: ...Explorer l Type 192 168 1 12 into the address bar The pump web page will open displaying the Overview tab 21 7 Connecting to a PLC This pump is designed in accordance to the EtherNet IP specification...

Page 77: ...U32 19 PressureLo LoAlarmSp 24 U32 20 PressureHi HiAlarmSp 28 U32 21 FlowSensorLo HiWarningSp 32 U32 22 FlowSensorHi LoWarningSp 36 U32 23 FlowSensorLo LoAlarmSp 40 U32 24 FlowSensorHi HiAlarmSp 44 U3...

Page 78: ...2 U8 41 FlowSensorModel 73 U8 42 FlowSensorSize 74 U8 43 Reverse 75 U8 44 Running 76 BOOL 45 LeakDetected 77 BOOL 46 MotorStallError 78 BOOL 47 MotorSpeedError 79 BOOL 48 OverCurrentError 80 BOOL 49 O...

Page 79: ...hernetIpMode 93 BOOL 62 EthernetIpActive 94 BOOL Assem150 O T Param No Signal Offset Type 1 SetFlowCal 0 U32 2 SetSpeed 4 U16 3 SetSpeedLimit 6 U16 4 SetFailsafeSpeed 8 U16 5 SetFailsafeEnable 10 U8 6...

Page 80: ...DS Parameter Range Comments 1 SetFlowCal Write 15120 1 2147483647 Use to set the tube flow calibration value The flow calibration value is set in L For more information on flow calibration see Flow ca...

Page 81: ...e 0 0 1 False True Set to 1 true to allow the pump to run 0 will stop the pump Note that pump enable needs to be set 8 RunEnable Write 0 0 1 False True Need to set to 1 to allow pump to run Setting to...

Page 82: ...2147483647 2147483647 Reports a value if the flow sensor is setup 16 SensorPressure Read 0 2147483647 2147483647 Reports a value if the pressure sensor is setup 17 PressureLo HiWarningSp Read 1 0 2147...

Page 83: ...ution count in full rotations 27 PumpSpeed Read 100 1 2650 Displays the current pump speed set point in deci rpm 28 SpeedLimit Read 2650 1 2650 Displays the current speed limit set point in deci rpm 2...

Page 84: ...the currently selected pump head See PumpHead on page 87 39 PressureSensorModel Read 0 0 3 Displays the currently selected pressure sensor model Please see PressureSensorModel enum table below 40 Pres...

Page 85: ...se follow onscreen instructions 48 OverCurrentError Read 0 0 1 False True If set the pump has an over current error Please follow onscreen instructions 49 OverVoltageError Read 0 0 1 False True If set...

Page 86: ...True If set the pressure high alarm is active 58 PressureLo HiActive Read 0 0 1 False True If set the pressure high warning is active 59 SensorErrorInput1 Read 0 0 1 False True If set there is an erro...

Page 87: ...20rpm 5 520R 0 1 220rpm 6 520R2 0 1 220rpm 7 505L Continuous 0 1 220rpm 8 505L Double 0 1 220rpm 9 520 Sanitary 0 1 220rpm 10 520 Industrial 0 1 220rpm 11 620R 0 1 265rpm Default is 0 1 165rpm Max spe...

Page 88: ...m 16 620RE Industrial 0 1 265rpm 17 620RE4 Industrial 0 1 265rpm 18 720R 0 1 360rpm 19 720 Sanitary 0 1 360rpm 20 720 Industrial 0 1 360rpm Wallsize Enum Number WallSize Comments 0 0 8mm 1 1 6mm 2 2 4...

Page 89: ...19mm 2 0 25mm 3 0 38mm 4 0 50mm 5 0 63mm 6 0 76mm 7 0 80mm 8 0 88mm 9 1 02mm 10 1 14mm 11 1 29mm 12 1 42mm 13 1 52mm 14 1 60mm 15 1 65mm 16 1 85mm 17 2 05mm 18 2 29mm 19 2 54mm 20 2 79mm 21 3 20mm 22...

Page 90: ...32 25 4mm PressureSensorModel Enum Number Pressure Sensor Model Comments 0 None 1 Press N 0xx 2 Parker Scilog 3 Generic Pressure PressureSensorSize Enum Number Pressure Sensor Size Comments 0 None 1 P...

Page 91: ...Sensor Model Comments 0 None 1 C0 55 V2 0 2 Em tec BioProTT 3 FlexMag 4050C 4 Generic Flow FlowSensorSize Enum Number Flow Sensor Size Comments 0 None 1 4050C_SIZE_38 2 4050C_SIZE_12 3 4050C_SIZE_34...

Page 92: ...the user to configure warning and alarm set points on the pump Each pump can support a maximum of one flow sensor and one pressure sensor at the same time 22 1 Sensor wiring Make sure the sensor is c...

Page 93: ...Setting up the sensors From the control settings menu using the keys scroll to Sensor settings option and press SELECT Using the keys scroll to Configure sensors option and press SELECT m 630bpn en 0...

Page 94: ...re displayed The example in the image above shows supported flow sensors Using the keys scroll to the desired flow sensor and press SELECT The input that the sensor is attached to needs to be assigned...

Page 95: ...the keys scroll to the desired sensor size and press SELECT Using the keys scroll to the desired output unit and press SELECT This choice will alter the units displayed on the home screen m 630bpn en...

Page 96: ...d press SELECT Using the keys enter a value and press SELECT to store Each one of these defaults to none once the user sets a value in the edit screens the alarm warning will become active When a warn...

Page 97: ...pump will stop 22 3 Start up delay Sets the delay from the motor starting to the alarms warnings activating Start up delay activates on a motor start irrelevant of mode includes MAX From the control s...

Page 98: ...From the control settings menu using the keys scroll to set sensor delay option and press SELECT Using the keys set a value and press SELECT to store 98 m 630bpn en 08...

Page 99: ...se to be used on the system The sensor max flow pressure ratings are shown in a table at the end of this section From the control settings menu using the keys scroll to Sensor settings option and pres...

Page 100: ...s scroll to Flow or Pressure option and press SELECT This selects the type of sensor to configure Using the keys scroll to Generic flow sensor or Generic pressure sensor option and press SELECT 100 m...

Page 101: ...r connection specifications Only generic sensors which provide a 4 20mA output are supported Using the keys select the sensor unit output type and press SELECT Options in table below depending on sens...

Page 102: ...alue press SELECT Using the v keys change the value reported when the sensor input is at 20mA Once satisfied with the value press SELECT Depending on the sensor and units selected the maximum values t...

Page 103: ...in 0 60 l hr 0 900 The Warning error levels screen will then be shown refer to Set Alarm and Warning level on page 96 The error and warning values will default to the value set at 4mA and 20mA The use...

Page 104: ...d by the dashed lines WL WH on the graph During a warning event the pump will show orange sections on the screen and a warning bit will flag on the Ethernet communications This event is triggered by t...

Page 105: ...22 5 Flow Sensor Reading The flow sensor value can be read via the Flow sensor reading screen m 630bpn en 08 105...

Page 106: ...ess the main menu press the MENU button from one of the HOME screens or INFO screens This will display the main menu as shown below Use the keys to move the selection bar between the available options...

Page 107: ...Press SELECT to choose an option Press EXIT to return to the screen from where the MENU was called m 630bpn en 08 107...

Page 108: ...Main menu Auto keypad lock Press ENABLE DISABLE to switch on off the Auto keypad lock When active the keypad will lock after 20 seconds of inactivity Once locked it will display the screen below when...

Page 109: ...TOP key will always work whether the keypad is locked or not PIN protection Using the keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE DISABLE to switch on off the PIN prote...

Page 110: ...1 and User 2 They will be able to access this functionality by entering a PIN code assigned to them by the Master user To set the Master PIN scroll to Master level and press ENABLE To define a four di...

Page 111: ...N you require Press CHANGE to return to PIN entry The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality Press NEXT to selectively enable f...

Page 112: ...er 1 security settings or scroll to configure an alternative User ENABLE user 1 security settings displays the PIN entry screen for User 1 To define a four digit User 1 PIN use the keys to select each...

Page 113: ...fine the allowed functionality use the keys to select the functionality and press ENABLE User 1 PIN will allow access to only the enabled functionality to disable functionality highlight the enabled f...

Page 114: ...er 2 security settings or scroll to configure an alternative User ENABLE user 2 security settings displays the PIN entry screen for User 2 To define a four digit User 2 PIN use the keys to select each...

Page 115: ...he functionality and press ENABLE User 2 PIN will allow access to only the enabled functionality to disable functionality highlight the enabled functionality and press DISABLE When all the required fu...

Page 116: ...e displayed A PIN is now required to access all functionality The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality To enter the PIN use t...

Page 117: ...layed NOTE this screen will also display if the PIN entered does not allow access to that functionality If a PIN number is entered that is already in use the following screen will be displayed press C...

Page 118: ...t allow access to the functionality the following screen will be displayed Keypad beep From SECURITY settings scroll to Keypad beep using the keys and select ENABLE The pump will now beep at every key...

Page 119: ...settings will still need to enter the PIN code 23 2 General settings To view the general settings menu select GENERAL SETTINGS from the main menu Auto restart This pump includes a feature called auto...

Page 120: ...to restart is enabled the Symbol is shown on the screen to warn users that the pump may operate without any manual intervention pump resumes with previous settings Do not use auto restart for more tha...

Page 121: ...ld activate after a power cycle auto restart applies to manual mode network mode and memodose Flow units The current chosen flow unit is displayed on the right hand side of the screen To change flow u...

Page 122: ...bel The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen To define or edit the pump label move the selection bar over the Pump label men...

Page 123: ...ters for each digit The available characters are 0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the previous character Press FINISH to save the entry and retu...

Page 124: ...ETTINGS from the main menu Use the keys to move the selection bar over Pumphead type and press SELECT The following screen will be displayed Use the keys to move the selection bar over Pumphead and pr...

Page 125: ...selection bar over the required pumphead type and press SELECT Tube size and tube material Select Tube size from GENERAL SETTINGS then use the keys to move the selection bar over Bore size and press S...

Page 126: ...d and press SELECT If a LoadSure element has been selected then the tube size is displayed as pressure and bore This screen also allows you to select the tube material used Use the keys to move the se...

Page 127: ...through the available characters for each digit The available characters are 0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the last character Press FINISH to...

Page 128: ...ge Select language from the general settings menu to choose an alternative display language for the pump The pump must be stopped before changing the language Use the keys to move the selection bar to...

Page 129: ...to access the sub menu shown below This is the same as pressing the MODE key Please see Mode menu on page 1 for further details Reset run hours Select Reset run hours from the control settings menu S...

Page 130: ...24 Help 24 1 Help Select Help from the main menu to access the help screens 130 m 630bpn en 08...

Page 131: ...n the pumphead Check that the tube is not split or burst Check that the correct wall thickness tube is being used Check the direction of rotation Check that the rotor is not slipping on the drive shaf...

Page 132: ...d Note Signal out of range over signal and leak detected error screens report the nature of an external condition They do not flash Error code Error condition Suggested action Er 0 FRAM write error At...

Page 133: ...heck supply Power OFF ON may reset Er20 Signal out of range Check analog control signal range Trim signal as required Or seek support Er21 Over signal Reduce the analog control signal Err50 Communicat...

Page 134: ...26 Drive maintenance There are no user serviceable parts inside the pump Please contact your local Watson Marlow representative to arrange repair 134 m 630bpn en 08...

Page 135: ...et Cable M12D Right Angle 4 pin plug to M12D Straight 4 pin plug CAT 5 SHIELDED 3m 059 9121 000 Ethernet Cable M12D Right Angle 4 pin plug to RJ45 CAT 5 SHIELDED 3m 059 9122 000 Ethernet Cable RJ45 to...

Page 136: ...umps is provided by the tool lockable pumphead guard Secondary backup protection is provided in the form of an electrical guard switch which stops the pump if the pumphead guard is opened The electric...

Page 137: ...Rotor refitting 1 2 3 4 Ensure that the rotor hub spacer is still installed 620R 620RE and 620RE4 waste port 1 2 3 m 630bpn en 08 137...

Page 138: ...the pump from the mains power supply before opening any guard or track or performing any positioning removal or maintenance operation 29 1 Continuous tubing 620R 1 2 3 4 5 6 620L 1 2 3 4 5 8 0mm 230mm...

Page 139: ...29 2 Tube elements 630Du RE and 630Du RE4 1 2 3 4 5 6 630 Sanitary connectors 1 2 3 630 Industrial connectors 1 2 3 630Du L 1 2 3 m 630bpn en 08 139...

Page 140: ...ure to less than one minute risk of attack Halogenated chlorinated solvents Not recommended possible risk to polycarbonate tube clamp adjusters and polypropylene tube clamp locators Alcohols general N...

Page 141: ...UK mains plug E EU mains plug A American mains plug K Australia mains plug R Argentina mains plug C Swiss mains plug D India South Africa mains plug B Brazilian mains plug Not available for US or DuS...

Page 142: ...032 913 A127 032 15 9 5 8 184 0159 032 933 0159 032 913 A159 032 mm inch STA PURE Series PCS Neoprene 6 4 1 4 26 961 0064 032 920 0064 032 9 6 3 8 73 961 0096 032 920 0096 032 12 7 1 2 82 961 0127 03...

Page 143: ...ene TL 933 0120 PFT 933 0170 PFT Pumpsil silicone 913 A120 PFT 913 A170 PFT Marprene TM 902 P120 PPC 902 P170 PPC Marprene TL 902 0120 PPC 902 0170 PPC Neoprene 920 0120 PPC 920 0170 PPC Note for 4 ba...

Page 144: ...g information Bore mm Litres rev 913 AE80 K40 Y element 8 0 0 01672 913 A12E K40 12 0 0 03214 913 A16E K40 16 0 0 04353 913 A080 040 Continuous 8 0 0 01672 913 A120 040 12 0 0 03214 913 A160 040 16 0...

Page 145: ...mm Litres rev 961 E080 K40 Y element 8 0 0 01979 961 E120 K40 12 0 0 03349 961 E160 K40 16 0 0 04689 STA PURE Series PFL Dispensing information Bore mm Litres rev 966 E080 K40 Y element 8 0 0 01979 96...

Page 146: ...PCS tube elements can be used in steam in place sterilisation processes l STA PURE Series PCS tubing elements can be sterilised to 3A Class 2 and FDA minimum recommended standard which is 121C 250F a...

Page 147: ...E4 Mark II pumphead 1 069 4101 000 620RTC continuous tubing clamp set 2 MRA0249A Roller assembly element pumphead 2 MRA0250A Roller assembly continuous pumphead 3 MR2053B Clip Oddie retainer 3 MR2054T...

Page 148: ...4 roller element 9 MRA0322A Rotor assembly 2 roller continuous 10 XX0220 Key metal 11 MR2096T Controlled waste threaded fitting locking nut 12 MR2029T Cased drive MG605 shaft rotor hub spacer 13 FN04...

Page 149: ...n 063 4603 000 620L pumphead 063 4623 000 620LG pumphead 1 069 4001 000 Tube clamp set 2 MR3017S Adaptor plate 3 FN0493 M6x12 screws x 6 4 MR0890T Tube locating peg 5 MRA0150A Rotor assembly 6 BB0018...

Page 150: ...Number Spare Description 8 TT0005 10mm 3 8in spanner 9 MRA3026A Track assembly 150 m 630bpn en 08...

Page 151: ...y pumpheads flow rates are directly proportional to rotor speed If you wish to run the pump at a speed not shown in the tables below flow figures can be reached by dividing the maximum flow shown in t...

Page 152: ...12 7mm 15 9mm 12 0mm 17 0mm 12 0mm 17 0mm 0 1 0 001 0 003 0 004 0 01 0 004 0 01 0 003 0 005 265 3 4 6 6 11 12 9 8 18 8 3 12 630 Marprene TM Bioprene TM l min 620RE hard 620RE4 hard Speed rpm 12 0mm 17...

Page 153: ...dard 620RE4 standard Speed rpm 6 4mm 9 6mm 12 7mm 15 9mm 12 0mm 17 0mm 12 0mm 17 0mm 0 1 0 0003 0 001 0 001 0 002 0 001 0 002 0 001 0 001 265 0 9 1 8 2 8 3 0 2 6 4 7 2 2 3 3 630 Marprene TM Bioprene T...

Page 154: ...0mm 16 0mm 0 1 0 002 0 003 0 004 0 1 0 0004 0 0008 0 0011 265 4 5 8 0 11 3 265 1 18 2 12 2 98 620L Pumpsil silicone l min 620L Pumpsil silicone USGPM Speed rpm Tube bore 4 0mm wall Speed rpm Tube bor...

Page 155: ...e registered trademarks of Watson Marlow Limited Tri Clamp is a registered trademark of Alfa Laval Corporate AB STA PURE Series PCS and STA PURE Series PFL are trademarks of W L Gore and Associates Et...

Page 156: ...ect but Watson Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING This product is not designed for use...

Page 157: ...ation history All versions updated combined to single source and unified to Issue 4 09 18 m 630bpn gb 01 630 Bp BpN pump First published 08 16 m 630en 01 530 EN pump First published 04 2020 m 630bpn e...

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Watson-Marlow 630 Bp, Installation, Operating And Maintenance Manual

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