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Watson Marlow Pumps 530 Du, Installation, Operating And Maintenance Manual

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Watson Marlow Pumps 530 Du Installation, Operating And Maintenance Manual Download Page 104

22.5

Configure inputs

Select

Configure inputs

from the CONTROL SETTINGS menu.

Use the

∧

/

∨

keys and press

SELECT

to choose which input to configure.

Use the

∧

/

∨

keys and press

SELECT

to choose the logic state of the chosen input.

Press

SELECT

to program the output or

BACK

to cancel.

NOTE: On this model, Inputs 4 and 5 are configured for a pressure sensor.

104

m-530dun-en-08.2

Summary of Contents for 530 Du

Page 1: ... returning pumps 8 5 Peristaltic pumps an overview 8 6 Warranty 9 7 Safety notes 10 8 Pump specifications 13 8 1 Specification ratings 13 8 2 Weights 14 8 3 Pumphead options 14 9 Good pump installation practice 15 9 1 General recommendations 15 9 2 Dos and don ts 16 10 Pump operation 17 10 1 Keypad Layout and Key IDs 17 10 2 Starting and stopping 18 10 3 Using up and down keys 18 10 4 Maximum spee...

Page 2: ... first time 44 14 1 Selecting the display language 44 14 2 First time start up defaults 46 15 Switching the pump on in subsequent power cycles 48 16 Mode menu 49 17 Manual 50 17 1 START 50 17 2 STOP 51 17 3 INCREASING AND DECREASING FLOW RATE 51 17 4 MAX FUNCTION Manual mode only 52 18 Flow calibration 53 18 1 Setting the flow calibration 53 19 Analog mode 56 19 1 Analog calibration 57 19 2 Calibr...

Page 3: ...et flow rate 73 21 3 Resume interrupted doses 74 21 4 Master dose 75 21 5 Manual dosing 78 22 Main menu 80 22 1 Security settings 81 22 2 General settings 90 22 3 Control settings 101 22 4 Configure outputs 102 22 5 Configure inputs 104 22 6 Help 108 23 Troubleshooting 109 23 1 Leak detection 110 23 2 Error codes 110 23 3 Technical support 111 24 Drive maintenance 112 25 Drive spares 113 26 Pumphe...

Page 4: ...4 28 4 Pumping accessories 125 29 Performance data 127 29 1 Performance curves 127 30 Trademarks 132 31 Disclaimers 133 32 Publication history 134 Original instructions The original instructions for this manual have been written in English Other language versions of this manual are a translation of the original instructions 4 m 530dun en 08 2 ...

Page 5: ... Machinery Directive 2006 42 EC EMC Directive 2014 30 EC ROHS Directive 2015 863 6 Harmonised standards used BS EN61010 1 2010 third edition Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN61326 1 2013 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements BS EN 60529 1992 A2...

Page 6: ...ality Management System ISO 9001 and the technical documentation is compiled in accordance with Annex VII B of the Directive We undertake to transmit in response to a reasoned request by the appropriate national authorities relevant information on the partly completed machinery identified above The method of transmission shall be by mail or email The pump head is incomplete and must not be put int...

Page 7: ... Components supplied 530 Components l 530 pump drive unit fitted with pumphead if specified as a pump l The designated power cable attached to the pump drive unit l A 530N module providing pump ingress protection to IP66 NEMA 4X if a DuN l Note the module is attached for transit but must be removed to allow wiring up voltage selection and fuse inspection and then re affixed before the pump is oper...

Page 8: ...er advances along the tube the seal also advances After the roller has passed the tube returns to its original shape creating a partial vacuum which is filled by fluid drawn from the inlet port Before the roller reaches the end of the track a second roller compresses the tube at the start of the track isolating a packet of fluid between the compression points As the first roller leaves the track t...

Page 9: ...arranty does not obligate Watson Marlow to bear any costs of removal installation transportation or other charges which may arise in connection with a warranty claim Watson Marlow shall not be responsible for shipping damage of returned items Conditions o Products must be returned by pre arrangement to Watson Marlow or a Watson Marlow approved service centre o All repairs or modifications must hav...

Page 10: ... regulations and guidance This symbol used on the pump and in the manual means An appropriate safety instruction should be followed or caution to a potential hazard exists This symbol used on the pump and in the manual means Do not allow fingers to contact moving parts This symbol used on the pump and in the manual means Caution hot surface This symbol used on the pump and in the manual means Caut...

Page 11: ... are no user serviceable fuses or parts inside this pump Note the mains power supply cable is supplied hardwired into the pump and is not customer replaceable Observe voltage selector switch setting for your region IP66 pumps are supplied with a mains plug The gland at the NEMA Module end of the cable is IP66 rated The mains plug at the opposite end of the cable is NOT IP66 rated It is the user s ...

Page 12: ...ttings Do not use auto restart for more than 20 mains power starts per hour We recommend remote control where a high number of starts is required If the pump is configured to network mode or analog mode it will respond to remote commands at any time including immediately after power on The Symbol is shown on the screen to warn users that the pump may operate without any manual intervention e g a r...

Page 13: ... voltage fluctuation 10 of nominal voltage A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity Full load current 530 0 6 A 230 V 1 25 A 115 V Fuse rating T2 5AH250V 5x20 mm Installation category overvoltage category II Pollution degree 2 IP 530 IP31 to BS EN 60529 if supplied with N module then IP66 to BS EN 60529 Equi...

Page 14: ...nds on the model and pumphead see on the pump Lifting should be performed according to standard Health and Safety guidelines Finger recesses are built into the sides of the lower shell for convenience in lifting in addition the pump can conveniently be lifted by grasping the pumphead and where fitted the module at the rear of the pump 8 3 Pumphead options 530 pump range 520R 520R2 520REH 520REL 52...

Page 15: ... suitable local emergency stop device is fitted into the mains supply to the pump Do not stack the pumps more than the recommended maximum number When the pumps are stacked ensure that the ambient temperature around all the pumps in the stack does not exceed the recommended maximum operating temperature The pump may be set up so that the direction of rotor rotation is clockwise or counter clockwis...

Page 16: ... connected to the inlet and discharge port of the pumphead to help to minimise impulse losses and pulsation in the pipeline This is especially important with viscous fluids and when connecting to rigid pipework l Do use suction and delivery pipes equal to or larger than the tubing diameter bore When pumping viscous fluids use pipe runs with a bore several times larger than the pump tube l Do site ...

Page 17: ...nown operating mode FUNCTION keys FUNCTION keys when pressed will perform the function displayed on the screen directly above the relevant function key and keys These keys are used to change the programmable values within the pump These keys are also used to move the selection bar up and down in the menus MODE key To change modes or mode settings press the MODE key The MODE key can be pressed at a...

Page 18: ...10 2 Starting and stopping 10 3 Using up and down keys 10 4 Maximum speed 10 5 Change rotation direction 18 m 530dun en 08 2 ...

Page 19: ...switch plate at the rear of the pump protected from water by the N module The module must be removed to allow access to the switch plate Do not switch the pump on unless you have checked that it is set to suit your power supply by removing the module and inspecting the switch and then refitting the module 1 2 3 4 We recommend using a commercially available supply voltage surge and or noise suppres...

Page 20: ...to 13 32 in two M20 ports are provided together with glands to seal circular cross section cables ranging in diameter from 10 mm to 14 mm 13 32 in to 9 16 in rated for IP66 minimum Four adaptors are also supplied two M16 male to 3 8 in NPT female and two M20 male to 1 2 in NPT female These can be used to fit flexible conduit systems where NPT threads are required 11 3 Earth screening of control ca...

Page 21: ...hat proper connections are achieved between the pump and suction and discharge piping o Ensure proper connection has been made to a suitable power supply o Ensure that the recommendations in the section Good pump installation practice on page 15 are followed m 530dun en 08 2 21 ...

Page 22: ... connection to a conductive back shell This will be connected to pump mains EARTH via the D connector body Mains Earth is also available on pin 1 Upper D and pin 13 Lower D Functional earth Leak Auto man Reserved do not use Reserved do not use Signal ground 0V VAUX 22 5V Commoning terminals used for voltage supply for logic outputs Signal ground 0V Logic output 1 Logic output 2 Logic output 4 Logi...

Page 23: ...ROTATION ALARM OUTPUT OPEN COLLECTOR TO GROUND INPUT OUTPUT MANUAL KEYPAD CONTROL ANALOGUE 4 20mA 0 10V CONTROL START DOSE ON RISING EDGE DRY NO LEAK WET LEAK DETECTED KEYPAD DIRECTION CHANGE REMOTE DIRECTION CHANGE ALARM PULL UP RESISTOR COMMON Wiring the upper D connector Signal Name Input or output Configurable Signal response LEAK LEAK LEAK Yes Leak high Leak low m 530dun en 08 2 23 ...

Page 24: ...Signal Name Input or output Configurable Signal response AUTO MAN AUTOMAN AUTOMAN No LOGIC OUT 1 LOGIC OUT 1 Yes Output 1 LOGIC OUT 2 LOGIC OUT 2 Yes Output 2 24 m 530dun en 08 2 ...

Page 25: ...or output Configurable Signal response LOGIC OUT 3 LOGIC OUT 3 Yes Output 3 LOGIC OUT 4 logic_out4 pdf LOGIC OUT 4 Yes Output 4 COMMON Commoning terminals used for voltage supply for logic outputs No m 530dun en 08 2 25 ...

Page 26: ...Wiring the lower D connector Function Input or output Configurable Signal response TACHO FREQUENCY TACHO F Hz No TACHO TACHO mA No 4 20 mA TACHO 0 10V No 0 10 V 26 m 530dun en 08 2 ...

Page 27: ...Function Input or output Configurable Signal response TTL 1 TTL OUT 1 Yes Output 1 TTL 2 TTL OUT 2 Yes Output 2 m 530dun en 08 2 27 ...

Page 28: ...Function Input or output Configurable Signal response DIRECTION DIRECTION DIRECTION No START STOP START STOP START STOP Yes Stop high Stop low 28 m 530dun en 08 2 ...

Page 29: ...Function Input or output Configurable Signal response DIRECTION ENABLE DIRECTION ENABLE DIRECTION ENABLE No DOSE DOSE DOSE No m 530dun en 08 2 29 ...

Page 30: ...Function Input or output Configurable Signal response ANALOG 1 ANALOG 1 0V 0V Yes Either 0 10 V or 4 20 mA ANALOGUE 1 10V REF Yes 0 10 V ANALOG 2 ANALOG 2 No 30 m 530dun en 08 2 ...

Page 31: ...all screws supplied Failure to do so may compromise the IP66 NEMA 4X protection Ensure that unused openings on the module are sealed using the blanking plugs provided Failure to do so may compromise the IP66 NEMA 4X protection 13 6 Standard N Module Note Not all functions may be available those available will depend on your pump model 5V J1 J14 J15 J16 J17 J10 J11 J12 J13 SW1 SW2 PL1 RL1 RL2 RL3 R...

Page 32: ...within the N module Apply the correct signals to the terminals Limit signals to the maximum values shown Do not apply voltage across other terminals Permanent damage not covered by warranty may result The maximum rating on the relay contacts of this pump is 30 V DC maximum load 30 W Note Also suitable for low power ie 1 mA at 5 V DC minimum Key to symbols RUN STOP CLOCKWISE ROTATION ANTI CLOCKWISE...

Page 33: ...nector No Function Input or output Configurable Signal response J2 DIRECTION CW CCW DIRECTION No J3 DOSE DOSE No J4 STOP HIGH RUN STOP STOP LOW RUN STOP RUN STOP Yes Stop high Stop low m 530dun en 08 2 33 ...

Page 34: ...tput Configurable Signal response J5 ANALOGUE 1 Yes J6 DIRECTION EN No J7 REMOTE POT No 10 V 10 mA Max J8 ANALOGUE 2 Yes J9 LEAK DETECT HIGH LEAK DETECT LEAK DETECT LOW LEAK DETECT LEAK DETECT Yes Leak high Leak low 34 m 530dun en 08 2 ...

Page 35: ...15 16 17 RELAY 1 4 Yes LOW N C HIGH N O 24 V DC MAX SW1 SW1 Switches in or out a 124R termination resistor May be required for long cable lengths SW2 SW2 Switches in or out a filter capacitor for optional use when internal terminal is selected May be of use if data errors occur with long lines 13 7 SCADA N Module Note Not all functions may be available those available will depend on your pump mode...

Page 36: ...mm 5 mm The cable section must be circular to ensure a seal Never apply mains power above 130 V AC to the terminals within the SCADA module Apply the correct signals to the terminals shown Limit signals to the maximum values shown Do not apply voltage across other terminals Permanent damage not covered by warranty may result 130 VAC Max on Relay 1 4 terminals Dose Auto and Start Stop All others Ma...

Page 37: ...on Input or Output Configurable Signal Response J1 AUTO MAN No J2 DIRECTION No J3 DOSE No J4 RUN STOP Yes Stop high Stop low J5 ANALOGUE 1 Yes J6 DIRECTION EN No SCADA N Module Input output Connectors m 530dun en 08 2 37 ...

Page 38: ...x J8 ANALOGUE 2 Yes J9 LEAK DETECT LEAK DETECT Yes Leak high Leak low J10 TACHO O P No 0 10 V 4 20 mA J12 J13 J14 J15 RELAY 1 4 img_scada_mod_j12 15 pdf Yes LOW N C HIGH N O 110 VAC MAX SW1 SW1 Switches in or out a 124R termination resistor May be required for long cable lengths 38 m 530dun en 08 2 ...

Page 39: ... use the historical basic protocol or the new enhanced protocol New enhanced protocol Command strings have a comma separated format without spaces and with an optional checksum enclosed within a start of message SOM indicator and an end of message EOM indicator SOM address command parameter parameter parameter checksum EOM e g 1 SP 1032 CS Message structure additional definitions SOM Address range...

Page 40: ... 3 RT Return the total deci pump revolutions count W Line1 Line2 Line3 Line4 Display text on 1 to 4 lines lines 2 3 and 4 are optional so that between 1 and 4 lines can be displayed The text must be enclosed by a comma as shown The allowable characters are 0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z a b c d e f g h i j k l m n o p q r s t u v w x y z ZY Return for stopp...

Page 41: ...ng Leak detect 0 InActive 1 Active Auto Manual 0 Manual 1 Auto Adapter detect 0 not fitted 1 fitted Direction enable 0 disabled 1 enabled Spare1 input4 0 inactive 1 active Spare2 input5 0 inactive 1 active checksum EOM e g 1 530Du 15 12 520R 9 6 220 0 CW 123456789 12345 1 0 0 0 0 0 0 CS Note 4 If the pump network ID in the command is replaced with all zeros this indicates a broadcast message In th...

Page 42: ...ons of the gearbox output shaft 10 pulses per revolution This in turn allows the count to be equated to the amount of material dispensed assuming that the pumphead type and tube size are known Note 2 The status is returned to the sender in the following format SOM address pumptype ml rev pumphead tubesize speed CW or CCW pumpnumber pump revs count 0 or 1 for stopped or running Leak detect 0 InActi...

Page 43: ...ocol Note 4 In all cases n can be any number from 1 to 16 inclusive and by exception the symbol can be used as an all drives command but not with the RS RT or ZY commands as the results would be indeterminate m 530dun en 08 2 43 ...

Page 44: ...irst time Power up the pump The pump displays the start up screen with the Watson Marlow Pumps logo for three seconds 14 1 Selecting the display language 1 Use the keys to select your chosen language and press SELECT 44 m 530dun en 08 2 ...

Page 45: ...e will now be displayed on screen Choose CONFIRM to continue All text will now appear in your chosen language 3 Choose REJECT to return to the language choice screen This then proceeds to the home screen P m 530dun en 08 2 45 ...

Page 46: ...ts rpm SG value 1 Keypad lock Disabled Auto restart OFF Analog signal type mA Analog scaling type mA Analog min current 5 mA Analog max current 19 mA Analog min flow rate rpm 0 rpm Analog max flow rate rpm 220 rpm Beeper ON Security code Not set MemoDose flow rate Mid flow rate of chosen pumphead MemoDose volume 100 ml Pump number baud rate 9600 Stop bits 2 Remote start stop input High stop Leak d...

Page 47: ...the pump to start as soon as power is turned on Auto restart only affects operation of manual mode network mode and memodose mode If Auto restart is enabled the Symbol is shown on the screen to warn users that the pump may operate without any manual intervention pump resumes with previous settings Do not use auto restart for more than 20 mains power starts per hour We recommend remote control wher...

Page 48: ... not power up power down the pump more than 20 times in an hour whether manually or by means of the auto restart facility which only affects manual mode network mode and memodose operation We recommend remote control where a high frequency of power cycles is required If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on Auto restart only affects operat...

Page 49: ...he Change mode menu Use the and keys to scroll through the available modes Manual default Flow calibration Analog Network Memodose CANCEL Use SELECT to choose mode Use the right hand function key to alter mode settings m 530dun en 08 2 49 ...

Page 50: ...s the pump will return to the last known settings from that operating mode when the power is re applied When the pump is running it displays an animated clockwise arrow In normal operation the direction of flow is into the bottom port of the pumphead and out of the top port If an exclamation mark is displayed it indicates that the pump could automatically restart at any time In manual mode network...

Page 51: ... press will decrease flow rate by the least significant digit of the chosen flow rate unit o Repeat key presses as required to achieve the desired flow rate o Hold down the key for flow rate scrolling Increasing flow rate o A single key press will increase flow rate by the least significant digit of the chosen flow rate unit o Repeat key presses as required to achieve the desired flow rate o Hold ...

Page 52: ...N Manual mode only o Press and hold the MAX key to run at maximum flow o Release the key to stop the pump o The volume dispensed and time elapsed are displayed while the MAX key is pressed and held 52 m 530dun en 08 2 ...

Page 53: ... This pump displays flow rate in ml min 18 1 Setting the flow calibration Using the keys scroll to Flow calibration and press CALIBRATE Using the keys enter the maximum flow rate limit and press ENTER m 530dun en 08 2 53 ...

Page 54: ...Press START to begin pumping a volume of fluid for calibration Press STOP to stop pumping fluid for the calibration 54 m 530dun en 08 2 ...

Page 55: ...e keys to enter the actual volume of fluid pumped To accept the new calibration press ACCEPT or RE CALIBRATE to repeat the procedure Press HOME or MODE to abort The pump is now calibrated m 530dun en 08 2 55 ...

Page 56: ... be proportional or inversely proportional to the analog input The default values stored in the pump are A 5 mA 0 and B 19 8 mA 100 Flow rate When the analog signal received is greater than the level defined by point A the run status output will be energised as the pump is running To select Analog mode select MODE Using the keys scroll to Analog and press SELECT The analog signal being received by...

Page 57: ...values High and low signals must be within range If the signal sent is out of range you will not be able to set the signal input value and progress to the next step in the process Select MENU then select MODE menu Using the keys scroll to Analog and press CALIBRATE m 530dun en 08 2 57 ...

Page 58: ...CT Select the input signal type using the keys and press SELECT The pump gives the option to enter the high and low mA or V signals manually or via the analog input Entering mA values is described here however the process for entering V signals is identical 58 m 530dun en 08 2 ...

Page 59: ...nt values manually via the keypad or whether to apply the current signals electrically to the analog input 19 3 Setting a high signal Send the high signal input to the pump or enter the current value using the keys m 530dun en 08 2 59 ...

Page 60: ...imits Press ACCEPT to accept the high signal input or CANCEL to return to the previous screen 19 4 Setting high flow calibration Using the keys scroll to the desired flow rate Select SET FLOW or press BACK to return to the previous screen 60 m 530dun en 08 2 ...

Page 61: ...w signal Send the low signal input to the pump or enter the current value using the keys If the range between the low and high signal is less than 1 5 mA the following error message will be displayed m 530dun en 08 2 61 ...

Page 62: ... is within tolerance limits Press ACCEPT to accept the low signal input or CANCEL to return to the previous screen 19 6 Setting low flow calibration Using the keys scroll to the desired scale factor Select SET FLOW 62 m 530dun en 08 2 ...

Page 63: ...This proceeds to the screen confirming calibration is complete Select ANALOG to start in analog mode or MANUAL to continue in manual mode m 530dun en 08 2 63 ...

Page 64: ...signal from Analog 2 according to the formula y as where a is the speed set by Analog 1 s is the scaling set by Analog 2 and y is the scaled rotation speed Using the keys scroll to Scaling input and press SELECT Select the input signal type using the keys and press SELECT The pump gives the option to enter the high and low mA or V signals manually or via the analog input Entering mA values is desc...

Page 65: ...Choose whether to enter the current values manually via the keypad or whether to apply the current signals electrically to the analog input m 530dun en 08 2 65 ...

Page 66: ...gh signal input to the pump or enter the current value using the keys ACCEPT appears when high mA signal is within tolerance limits Press ACCEPT to accept the high signal input or CANCEL to return to the previous screen 66 m 530dun en 08 2 ...

Page 67: ...ing the keys scroll to the desired scale factor Select SET SCALE or press BACK to return to the previous screen 19 10 Setting a low signal Send the low signal input to the pump or enter the current value using the keys m 530dun en 08 2 67 ...

Page 68: ...l is within tolerance limits Press ACCEPT to accept the low signal input or CANCEL to return to the previous screen 19 11 Setting low flow calibration Using the keys scroll to the desired flow rate Select SET SCALE 68 m 530dun en 08 2 ...

Page 69: ...This proceeds to the screen confirming calibration is complete Select ANALOG to start in analog mode or MANUAL to continue in manual mode m 530dun en 08 2 69 ...

Page 70: ...ODE o Using the keys scroll to Network and press SETTINGS In both RS485 and RS232 mode there is the option to run in ENHANCED or BASIC communication protocol 20 2 Protocol Du models are RS232 DuN and DuS models are RS485 20 3 Pump No Pump Number Pump No will be highlighted first Adjust the pump number using the keys and press NEXT to assign the pump number 70 m 530dun en 08 2 ...

Page 71: ...ed Adjust using the keys and press NEXT to assign and move on The following table shows the available baud rates RS232 RS485 Baud rates 1200 1200 2400 2400 4800 4800 9600 9600 19200 20 5 Stop bits With Stop bits highlighted use the keys to select the required value and NEXT to change an alternative setting or FINISH to save the network settings m 530dun en 08 2 71 ...

Page 72: ...20 6 Save network settings The following screen is displayed Press SAVE to save the new network settings or DISCARD to discard the new settings and return to the HOME screen 72 m 530dun en 08 2 ...

Page 73: ... allows the user to repeat dose a precise volume of fluid This can be achieved by dispensing a master dose or entering a dose volume manually using the keypad MemoDose can repeat this dose exactly or proportionately 21 1 To configure MemoDose o Select MODE o Using the keys scroll to MemoDose and press SETTINGS Note the pump must be stopped to enter MemoDose Settings 21 2 Set flow rate Using the ke...

Page 74: ...rnatively interrupted doses can be discarded and a new dose started when power is resumed From the MemoDose settings screen use the keys to scroll to Resume Interrupted Dose and press ENABLE The red cross will become a green tick to indicate that Resume interrupted dose is enabled If this function is enabled the ENABLE key becomes DISABLE If this is pressed interrupted doses will be discarded afte...

Page 75: ...21 4 Master dose Using the keys scroll to Master dose and press SELECT The following screen is displayed press MANUAL to enter a dose via the keypad or DOSE to dispense a master dose m 530dun en 08 2 75 ...

Page 76: ...Dispensing a master dose Press START to begin dispensing the Master Dose Press STOP to finish dispensing the Master Dose 76 m 530dun en 08 2 ...

Page 77: ...screen Using the keys enter the required dose volume and press SELECT to record the master dose or CANCEL to return to MemoDose Settings Save dose volume Press SAVE to record the Master Dose or CANCEL to return to MemoDose settings m 530dun en 08 2 77 ...

Page 78: ...d press MEMODOSE to start in MemoDose Mode or BACK to return to MemoDose settings 21 5 Manual dosing From the MemoDose Home screen press START to deliver a dose The screen displays the dose flow rate and the dose remaining counting down from 100 to 0 78 m 530dun en 08 2 ...

Page 79: ... the master dose Use the keys to alter the percentage The new dose size is displayed as a percentage on the home screen 107 0 If STOP is pressed during dosing the pump stops Pressing START will resume or discard the interrupted dose depending on the settings in Resume interrupted doses on page 74 m 530dun en 08 2 79 ...

Page 80: ...of the HOME screens or INFO screens This will display the main menu as shown below Use the keys to move the selection bar between the available options Press SELECT to choose an option Press EXIT to return to the screen from where the MENU was called 80 m 530dun en 08 2 ...

Page 81: ...e Main menu Auto keypad lock Press ENABLE DISABLE to switch on off the Auto keypad lock When active the keypad will lock after 20 seconds of inactivity Once locked it will display the screen below when any key is pressed To unlock the keypad press the two UNLOCK keys together m 530dun en 08 2 81 ...

Page 82: ...equired to disable PIN lock Setting Master PIN Setting the Master PIN protects all functionality The Master is able to selectively enable functionality for two additional operators These are defined as User 1 and User 2 They will be able to access this functionality by entering a PIN code assigned to them by the Master user To set the Master PIN scroll to Master level and press ENABLE To define a ...

Page 83: ...Now press CONFIRM to check that the number entered is the PIN you require Press CHANGE to return to PIN entry m 530dun en 08 2 83 ...

Page 84: ...tionality Press NEXT to selectively enable functionality access for User 1 and User 2 Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted press ENABLE to configure User 1 security settings or scroll to configure an alternative User 84 m 530dun en 08 2 ...

Page 85: ...igit User 1 PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER Now press CONFIRM to verify that the number entered is the PIN you require Press CHANGE to return to PIN entry m 530dun en 08 2 85 ...

Page 86: ...isable functionality highlight the enabled functionality and press DISABLE When all the required functionality has been enabled press FINISH Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted press ENABLE to configure User 2 security settings or scroll to configure an alternative User 86 m 530dun en 08 2 ...

Page 87: ...ss the NEXT DIGIT key After selecting the fourth digit press ENTER To define the allowed functionality use the keys to select the functionality and press ENABLE User 2 PIN will allow access to only the enabled functionality to disable functionality highlight the enabled functionality and press DISABLE When all the required functionality has been enabled press FINISH m 530dun en 08 2 87 ...

Page 88: ...ned functionality To enter the PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER If an incorrect PIN has been entered the following screen will be displayed NOTE this screen will also display if the PIN entered does not allow access to that functionality If a PIN number is entered that is already in...

Page 89: ...ot allow access to the functionality the following screen will be displayed Keypad beep From SECURITY settings scroll to Keypad beep using the keys and select ENABLE The pump will now beep at every key press m 530dun en 08 2 89 ...

Page 90: ...abling this feature does not change any other aspects of PIN code operation Anyone wishing to modify pump settings will still need to enter the PIN code 22 2 General settings To view the general settings menu select GENERAL SETTINGS from the main menu Auto restart This pump includes a feature called auto restart This setting only applies to pump operation in manual mode network mode and memodose m...

Page 91: ...to restart is enabled the Symbol is shown on the screen to warn users that the pump may operate without any manual intervention pump resumes with previous settings Do not use auto restart for more than 20 mains power starts per hour We recommend remote control where a high number of starts is required If the pump is configured to network mode or analog mode it will respond to remote commands at an...

Page 92: ...ld activate after a power cycle auto restart applies to manual mode network mode and memodose Flow units The current chosen flow unit is displayed on the right hand side of the screen To change flow units move the selection bar over the flow unit menu entry and press SELECT Use the keys to move the selection bar over the required flow unit then press SELECT All flow rates displayed on screens will...

Page 93: ...abel The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen To define or edit the pump label move the selection bar over the Pump label menu entry and press SELECT If a pump label has been previously defined this will be displayed on screen to allow editing otherwise it will display the default label WATSON MARLOW m 530dun en 08 2 93 ...

Page 94: ...cters for each digit The available characters are 0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the previous character Press FINISH to save the entry and return to the general settings menu 94 m 530dun en 08 2 ...

Page 95: ...SETTINGS from the main menu Use the keys to move the selection bar over Pumphead type and press SELECT The following screen will be displayed Use the keys to move the selection bar over Pumphead and press SELECT m 530dun en 08 2 95 ...

Page 96: ... selection bar over the required pumphead type and press SELECT Tube size and tube material Select Tube size from GENERAL SETTINGS then use the keys to move the selection bar over Bore size and press SELECT 96 m 530dun en 08 2 ...

Page 97: ...Use the keys to move the selection bar over the tube size to be used and press SELECT If a LoadSure element has been selected then the tube size is displayed as pressure and bore m 530dun en 08 2 97 ...

Page 98: ...s you to select the tube material used Use the keys to move the selection bar over Tube material and press SELECT Use the keys to move the selection bar over the tube material to be used and press SELECT 98 m 530dun en 08 2 ...

Page 99: ...e 0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the last character Press FINISH to save the entry and return to the general settings menu Restore defaults To restore the factory default settings select Restore defaults from the general settings menu There are two confirmation screens to ensure that this function is not carried out in error Press CONFIRM f...

Page 100: ...Press SELECT to confirm Your selected language will now be displayed on screen Press CONFIRM to continue all displayed text will now appear in your chosen language Press REJECT to return to the language choice screen MODE menu Selecting MODE menu from the main menu will navigate you to access the sub menu shown below This is the same as pressing the MODE key Please see Mode menu on page 1 for furt...

Page 101: ...ble of running at is 220 rpm Select Speed limit from the control settings menu to define a lower maximum speed limit for the pump This speed limit will be applied to all operating modes Use the keys to adjust the value and press SAVE to set Applying a speed limit automatically re scales the analog speed control response Calibrated 4 20mA user_max_flow recalibrated Calibrated 4 20mA user_max_flow r...

Page 102: ...n be viewed by pressing INFO from your home screen The following screen will be displayed Press RESET to reset the run hours or CANCEL to return to the CONTROL SETTINGS menu 22 4 Configure outputs Select Configure outputs from the CONTROL SETTINGS menu Use the keys and press SELECT to choose which output to configure 102 m 530dun en 08 2 ...

Page 103: ...ch pump status you require for the chosen output The tick symbol indicates the current setting Use the keys and press SELECT to choose the logic state of the chosen output Press SELECT to program the output or BACK to cancel m 530dun en 08 2 103 ...

Page 104: ... the keys and press SELECT to choose which input to configure Use the keys and press SELECT to choose the logic state of the chosen input Press SELECT to program the output or BACK to cancel NOTE On this model Inputs 4 and 5 are configured for a pressure sensor 104 m 530dun en 08 2 ...

Page 105: ...s in manual mode by using the following sequence to configure the start stop settings The default is û The start stop input is not disabled in manual mode Press SELECT to change the setting to ü Press HOME to return and store the setting The input is now disabled in manual mode m 530dun en 08 2 105 ...

Page 106: ...Enable remote stop in manual mode The setting isü The start stop input is disabled Press SELECT to open the logic state menu 106 m 530dun en 08 2 ...

Page 107: ... keys and press SELECT to choose the logic state of the chosen input for your connected control hardware Press HOME to return and store the setting The input is now enabled in manual mode m 530dun en 08 2 107 ...

Page 108: ...22 6 Help Help Select Help from the main menu to access the help screens 108 m 530dun en 08 2 ...

Page 109: ...t there is little or no flow make the following checks Check that fluid is supplied to the pump Check for any kinks or blockages in the lines Check that any valves in the line are open Check that the tube and rotor are in the pumphead Check that the tube is not split or burst Check that the correct wall thickness tube is being used Check the direction of rotation Check that the rotor is not slippi...

Page 110: ...creen with a red background is displayed Note Signal out of range over signal and leak detected error screens report the nature of an external condition They do not flash Error code Error condition Suggested action Er 0 FRAM write error Attempt to reset by switching power OFF ON Or seek support Er 1 FRAM corruption Attempt to reset by switching power OFF ON Or seek support Er 2 FLASH write error d...

Page 111: ...7 Under voltage Stop pump immediately Check supply Power OFF ON may reset Er20 Signal out of range Check analog control signal range Trim signal as required Or seek support Er21 Over signal Reduce the analog control signal Err50 Communication error internal pump communications error and not a network error Attempt to reset by switching power OFF ON Or seek support 23 3 Technical support Watson Mar...

Page 112: ...24 Drive maintenance There are no user serviceable parts inside the pump Please contact your local Watson Marlow representative to arrange repair 112 m 530dun en 08 2 ...

Page 113: ... T2 2 5A H 250 V 20 mm Pack of 5 MNA2107A Foot Pack of 5 MNA2101A Module seal MN2516B Module switch cover MN2505M Glands STD GR0056 Glands EMC GR0075 Blanking plugs GR0057 Sealing washer for blanking plug and gland GR0058 Snap fit vent MN2513B m 530dun en 08 2 113 ...

Page 114: ...cement Always isolate the pump from the mains power supply before opening any guard or track or performing any positioning removal or maintenance operation 26 1 Pumphead replacement 520R 1 2 3 4 5 6 114 m 530dun en 08 2 ...

Page 115: ...from the mains power supply before opening any guard or track or performing any positioning removal or maintenance operation 27 1 Continuous tubing 520R and 520R2 1 2 3 4 5 6 7 8 9 505L 1 2 3 4 5 6 8 0 mm 145 mm 9 6 mm 150 mm m 530dun en 08 2 115 ...

Page 116: ...27 2 Tube elements Grey Beige Blue 2 bar 30 psi 4 bar 60 psi 7 bar 100 psi 520REL 520REM 520REH 1 2 3 4 5 530 Sanitary connectors 1 2 3 530 Industrial connectors 1 2 3 116 m 530dun en 08 2 ...

Page 117: ...t exposure to less than one minute risk of attack Halogenated chlorinated solvents Not recommended possible risk to polycarbonate tube clamp adjusters and polypropylene tube clamp locators Alcohols general No precaution necessary Glycols Minimize rotor cap and clutch boot exposure to less than one minute risk of attack Estersolvents Remove guard Minimize rotor cap and tube clamp location cap expos...

Page 118: ... 520REH 2L 520R2 10 520R 5L 505L Plug options U UK mains plug E EU mains plug A American mains plug K Australia mains plug R Argentina mains plug C Swiss mains plug D India South Africa mains plug B Brazilian mains plug For non profibus and EtherNet IP pumps this option has an engineered product code consult factory for more information Only available with American mains plug U and Du models only 1...

Page 119: ...902 0048 016 933 0048 016 966 0048 016 6 4 1 4 17 902 0064 016 933 0064 016 966 0064 016 8 0 5 16 18 902 0080 016 933 0080 016 966 0080 016 mm inch STA PURE Series PCS Neoprene 0 8 1 32 13 920 0008 016 1 6 1 16 14 920 0016 016 3 2 1 8 16 961 0016 016 920 0032 016 4 8 3 16 25 961 0032 016 920 0048 016 6 4 1 4 17 961 0048 016 920 0064 016 8 0 5 16 18 961 0064 016 920 0080 016 mm inch Pumpsil 0 5 1 5...

Page 120: ...4 8 3 16 25 913 A048 016 6 4 1 4 17 913 A064 016 8 0 5 16 18 913 A080 016 Note 1 6 mm wall STA PURE Series PFL and STA PURE Series PCS tubing are supplied in 305 mm lengths 120 m 530dun en 08 2 ...

Page 121: ...933 0064 024 913 A064 024 8 0 5 16 121 902 0080 024 933 0080 024 913 A080 024 9 6 3 8 122 902 0096 024 933 0096 024 913 A096 024 mm inch STA PURE Series PFL STA PURE Series PCS 0 8 1 32 1 6 1 16 119 966 0016 024 961 0016 024 3 2 1 8 120 966 0032 024 961 0032 024 4 8 3 16 15 966 0048 024 961 0048 024 6 4 1 4 24 966 0064 024 961 0064 024 8 0 5 16 121 966 0080 024 961 0080 024 Note 2 4 mm wall STA PU...

Page 122: ...e TL Pumpsil STA PURE Series PCS STA PURE Series PFL 3 2 1 8 16 933 0032 PFT 913 A032 PFT 961 0032 PFT 966 0032 PFT 6 4 1 4 17 933 0064 PFT 913 A064 PFT 961 0064 PFT 966 0064 PFT 9 6 3 8 122 933 0096 PFT 913 A096 PFT 961 0096 PFT 966 0096 PFT 2 4 bar 30 60 psi pressure rated elements Industrial mm inch Marprene TM 3 2 1 8 16 902 P032 PFQ 6 4 1 4 17 902 P064 PFQ Sanitary mm inch Bioprene TM STA PUR...

Page 123: ... 7 bar 60 100 psi pressure rated elements Industrial mm inch Marprene TH 3 2 1 8 16 902 H032 PFQ Sanitary mm inch Bioprene TH STA PURE Series PCS 3 2 1 8 16 933 H032 PFT 961 H032 PFT m 530dun en 08 2 123 ...

Page 124: ...A2050A 520R 520R2 Pumphead guard complete with tool unlockable latch 2 MNA2045A 520R 520R2 Track assembly for cased pumps complete with spring loaded tube clamps 3 MNA2043A 520R 1 6 mm wall tube Rotor assembly complete with pumping rollers follower rollers and tube guide rollers MNA2001 520R2 2 4 mm wall tube MNA2138A grey 520REL MNA2139A beige 520REM MNA2140A blue 520REH 124 m 530dun en 08 2 ...

Page 125: ...assembly for cased pumps 9 MN2023T and MN2003T 520RE Drain port and nut 28 4 Pumping accessories Accessory Description Part code Pump compatibility 520ANC Network cable RS232 with 9 pin D connectors 059 3121 000 530Du 530Di 520ANX Network extension cable with 9 pin D connectors 059 3122 000 530Du 530Di 520ANA Network adaptor 25 pin to 9 pin D connectors 059 3123 000 520AB Batch records cable with ...

Page 126: ... 505AFN Filling needle set 059 5101 000 All models Filling needle 1 6 mm bore 059 5100 016 All models Filling needle 3 2 mm bore 059 5100 032 All models Filling needle 4 8 mm bore 059 5100 048 All models Filling needle 6 4 mm bore 059 5100 064 All models Filling needle 8 0 mm bore 059 5100 080 All models 520AD Leak detector kit 059 8121 000 530U 530Du 530Di 520AD Leak detector kit 059 8131 000 530...

Page 127: ...mperature Marprene continuous tubing 1 6 mm wall 200 rpm clockwise rotation ml min 1 500 1000 1500 2000 2500 0 0 5 1 1 5 2 1 6 mm 8 0 mm 3 2 mm 4 8 mm 6 4 mm Suction bar Pressure bar Marprene continuous tubing 1 6 mm wall 200 rpm counter clockwise rotation ml min 1 500 1000 1500 2000 2500 0 0 5 1 1 5 2 1 6 mm 8 0 mm 3 2 mm 4 8 mm 6 4 mm Suction bar Pressure bar m 530dun en 08 2 127 ...

Page 128: ... 3500 0 0 5 1 1 5 2 1 6 mm 9 6 mm 8 0 mm 3 2 mm 4 8 mm 6 4 mm Suction bar Pressure bar Marprene continuous tubing 2 4 mm wall 200 rpm counter clockwise rotation ml min 1 500 1000 1500 2000 2500 3000 3500 0 0 5 1 1 5 2 1 6 mm 9 6 mm 8 0 mm 3 2 mm 4 8 mm 6 4 mm Suction bar Pressure bar 128 m 530dun en 08 2 ...

Page 129: ...0 1000 1500 2000 2500 3000 3500 0 0 5 1 1 5 2 3 2 mm 6 4 mm 9 6 mm Suction bar Pressure bar Sta Pure element 0 2 bar 0 30 psi 200 rpm counter clockwise rotation ml min 1 500 1000 1500 2000 2500 3000 3500 0 0 5 1 1 5 2 3 2 mm 6 4 mm 9 6 mm Suction bar Pressure bar m 530dun en 08 2 129 ...

Page 130: ... ml min 1 200 400 600 800 1000 1200 1400 0 1 2 3 4 3 2 mm 6 4 mm Suction bar Pressure bar Sta Pure element 2 4 bar 30 60 psi 200 rpm counter clockwise rotation ml min 1 200 400 600 800 1000 1200 1400 1600 0 1 2 3 4 3 2 mm 6 4 mm Suction bar Pressure bar 130 m 530dun en 08 2 ...

Page 131: ...Marprene TH element 4 7 bar 60 100 psi 200 rpm counter clockwise rotation ml min 1 50 100 150 200 250 300 350 400 450 0 1 2 3 4 5 6 7 3 2 mm Suction bar Pressure bar m 530dun en 08 2 131 ...

Page 132: ...e registered trademarks of Watson Marlow Limited Tri Clamp is a registered trademark of Alfa Laval Corporate AB STA PURE Series PCS and STA PURE Series PFL are trademarks of W L Gore and Associates EtherNet IP is a trademark of ODVA Inc Studio 5000 is a trademark of Rockwell Automation 132 m 530dun en 08 2 ...

Page 133: ...ect but Watson Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING This product is not designed for use in and should not be used for patient connected applications m 530dun en 08 2 133 ...

Page 134: ...ersions updated combined to single source and unified to Issue 4 m 530dun en 08 530 Du DuN pump 04 20 All versions updated and unified to Issue 8 m 530dun en 08 1 530 Du DuN pump 12 20 Removed PROFIBUS information that was included in error m 530dun en 08 2 530Du DuN pump 01 21 Issue 8 2 Section 23 Help corrected to Section 22 6 Help 134 m 530dun en 08 2 ...

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