Watlow 92 Series User Manual Download Page 9

WATLOW Series 92 User's Manual

     9

Tuning
(cont.)

Tuning Procedure for PI Controls

92X

- XXXX - X0XX

Initial Settings:

Proportional band:  5 to 50

°

F/2.8 to 27.8

°

C

Maximum proportional band is clockwise (CW),
minimum (CCW).  Located on the front of the
control labeled "Band."

Cycle time, fixed. Typically 6 seconds.

Automatic reset, fixed. Typically 0.25 repeats/
minute

Energize the system and allow the process tempera-
ture to stabilize.  When the system is stable, the load
will cycle at a constant rate.

After an adjustment is made, the system may become
unstable.  Allow sufficient time for the system to
stabilize before making another adjustment.

Proportional
Band

Figure 13 - PI Adjustment Graph

Proportional Band Adjustment:
Rotate the proportional band pot CCW 1/4 turn and
observe system stability.  Repeat until the process
temperature begins to hunt (becomes unstable).  When
hunting is observed, rotate the pot CW, in small
increments, until the system becomes stable.  Some
systems may be stable enough to allow minimum
proportional band (maximum CCW).

Temperature

Figure 14 - Variable Time Base Example

  

 

NOTE:

The variable time base option is only
available with the PI control type.

Variable Time Base

92X

- X

V

XX - X0XX

When the time base varies upon load demand, this is
considered variable time base.  The ON and OFF time
is proportional to the command signal, but the time
base changes according to the demand.  At 50% it's
three AC cycles ON and three AC cycles OFF.

Zero cross SSR's must be used. If you are using
random fired SSR's, the Series 92 will not provide zero
cross output.

Time

Set point

Reduced Overshoot

Droop

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Summary of Contents for 92 Series

Page 1: ...Made in the U S A Watlow Controls 1241 Bundy Blvd P O Box 5580 Winona MN 55987 5580 Phone 507 454 5300 Fax 507 452 4507 Watlow Controls DIN Rail Mount Limit or Temperature Control Registered Company...

Page 2: ...J1 J t c 32 to 600 F or 0 to 315 C J2 J t c 32 to 1382 F or 0 to 750 C K1 K t c 32 to 2282 F or 0 to 1250 C T1 T t c 328 to 662 F or 200 to 350 C RTD P1 328 to 1112 F or 200 to 600 C Lead resistance e...

Page 3: ...anted to 100 000 cycles K Solid state relay Form A 0 5A without contact suppression V Variable time base open collector non isolated Only available in heat mode Input and Range See Page 2 for ranges J...

Page 4: ...rill two 0 19 5 mm diameter holes in desired panel location See Figure 1 Tap drill size for Screw thread size 29 0 136 dia 8 32 3 3 mm M4 x 0 7 Installing the Remote Setpot Assembly 1 Drill a 2 25 57...

Page 5: ...Electric Code and to any locally applicable codes also 2 3 4 5 6 7 8 9 1 Fuse L2 L1 Figure 4 120 and 240VAC Power Wiring determined by your model number 92X3 XXXX X0XX Reset Switch customer supplied...

Page 6: ...two wire RTD That resistance when added to the resistance of the RTD element can result in erroneous input to the instrument To overcome this problem use a three wire RTD sensor which compensates for...

Page 7: ...X000 2 3 4 5 6 7 8 9 1 External Load 92XX XCXX X000 92XX XVXX X000 92XX XKXX X000 2 3 4 5 6 7 8 9 1 Fuse L2 L1 N C N O COM External Load 2 3 4 5 6 7 8 9 1 Fuse L2 L1 N O COM External Load Figure 9 Swi...

Page 8: ...ight 1 2 3 4 8 9 10 11 12 R SSR 240 10G DC1 DC Input Solid State Relay 17 1 8 Heater Out 24 240VAC 3 32VDC In 1 CR 1 9 10 2 9 10 6 7 11 12 5 6 7 Limit Control Series 965 965A 3CA0 0000 Temperature con...

Page 9: ...te the proportional band pot CCW 1 4 turn and observe system stability Repeat until the process temperature begins to hunt becomes unstable When hunting is observed rotate the pot CW in small incremen...

Page 10: ...proportional band limit 0 power is applied to the load When the actual process temperature is within the proportional band the controller will proportion the amount of power applied to the load 0 to...

Page 11: ...Input Wiring See Page 6 not turn OFF Figure 6 2 A faulty unit Remove power to the control and the control from the system Apply power to the system with the control removed If the load turns OFF retu...

Page 12: ...12 WATLOW Series 92 User s Manual Watlow Series 92 User s Manual Watlow Controls 1241 Bundy Blvd P O Box 5580 Winona MN 55987 5580 507 454 5300 Fax 507 452 4507 S t o c k C h e c k c o m...

Page 13: ...authority to change the set point on the limit switch Failure to comply with these recommendations could result in damage to equipment and property and injury to personnel Watlow Controls 1241 Bundy B...

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