Waterous CZ Series Operation And Maintenance Manual Download Page 9

F

1031, Section 2111 

Page 8 of 10 

 

Maintenance

 

 

 

Optional Intake Screens

 

Corrosion Protection

 

Figure 4. Bolt

on Anodes

 

Once per month check to make sure the intake screens 
are not clogged or damaged. Also check for corrosion, and 
replace screens if damage is severe. For the screen  to 
adequately control corrosion, there must be a strong 
electrical contact between the screen and the fitting. 
Remove any corrosion, debris or paint from the counter 
bore that will insulate the screen from the intake fitting. If 
the screen does not fit tightly, adjust the gap of the slot on 
the outside diameter of the screen to ensure a tight fit. 

NOTE: These screens are die

cast which results in a 

slight taper from one side to the other. Install the 
screen with the thinner cross

section facing out to 

minimize flow restriction.

 

Figure 3. Intake Screens

 

 

 

Optional Anodes

 

Twice per year, remove the anodes and check for erosion 
of the replaceable elements. Replace the elements if more 
than half of either of the elements has eroded. 
Anodes are normally mounted on the pump intake piping, 
but they may also be installed in the discharge piping if no 
intake mounting locations were available. Physical mount- 
ing of the anode may be via an NPT tap or bolt

on flange 

as described below. 

NOTE: The replaceable elements must make contact 
with water to be effective. Do not paint or use any 
other coating on the  replacement elements.

 

Bolt

on Anodes

 

Unscrew the (4) hex head screws from the pump. If 
elements require replacement, unscrew the hex head 
cap screw. 

NOTE: There is no need to remove the threaded 
anode adapter from the anode flange for element 
replacement. The screw was installed using  thread 
sealant so higher force than normal may be 
necessary to remove.

 

Replace one or both elements as necessary. Install the hex 
head screw using Loctite 242 (blue) on the screw threads. 
Mount the anode assembly back on the fitting. 

 

 

Threaded Anodes

 

NOTE: The 2

1/2 in. hex is threaded into a bushing 

that should remain on the pump. Be sure to restrain 
the bushing when removing the 2

1/2 in. hex.

 

Unscrew the 2

1/2 in. hex from the pump. If the  elements 

require replacement, unscrew the hex head cap  screw. 

NOTE: The screw was installed using thread sealant 
so higher force than normal may be necessary to 
remove.

 

Replace one or both elements as necessary. Install the 
hex head screw using Loctite 242 (blue) on the screw 
threads. Remove any paint or corrosion from the face 
around the NPT tap on the pump. Apply thread sealant to 
the threads and screw the 2

1/2 in. hex into the pipe tap 

until tight. 

Figure 5. Threaded Anodes 

 

 

 

Summary of Contents for CZ Series

Page 1: ...ection 8 Optional Intake Screens 8 Optional Anodes 8 Lubrication 9 Mechanical Seal 9 Figures Illustrations Overheat Protection Manager OPM 9 1 CZ Series Fire Pump 2 CZU Series Fire Pump 3 3 3 Zinc Int...

Page 2: ...erating instructions as well as other operating instructions and manuals for the apparatus water hydraulics and component limitation Safety Information Read through the safety information and operatin...

Page 3: ...f a fire pump on a fire department apparatus is used for service testing of fire hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm h...

Page 4: ...led to and ro sealed in the pump body This seals the shaft and pre vents air from entering and water from leaving A mechan ical seal does not leak or drip water even when pumping CZU The mechanical se...

Page 5: ...After Pumping 1 Disengage pump drive 2 If pumping anything but clean water remove all intake and discharge caps open all valves and open all drains Flush entire system with clean fresh wa ter for seve...

Page 6: ...ke with water 3 Open discharge valves and accelerate engine to ob tain desired discharge pressure and capacity 4 Set relief valve or other pressure governing device to desired pressure 1 Disengage pum...

Page 7: ...e the pump is completely full or completely drained never partially full NOTE To get full capacity quick prime and maintain pump efficiency a Position truck as near as possible to water supply b Avoid...

Page 8: ...hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm hole drilled through the gate installed between the fire apparatus discharge outle...

Page 9: ...of the anode may be via an NPT tap or bolt on flange as described below NOTE The replaceable elements must make contact with water to be effective Do not paint or use any other coating on the replacem...

Page 10: ...eal A mechanical shaft seal is used and no adjustment is required When the pump operates the water being pumped cools and lubricates the shaft seal to prevent it from overheating If the mechanical sea...

Page 11: ...F 1031 Section 2111 Page 10 of 10 Figure 7 Cross Sectional View CZ and CZU...

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