Waterous CM Series Installation Manual Download Page 18 | Manualshive

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Waterous CM Series Installation Manual Download Page 18

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56

Introduction

Product Overview

Installation

Encoder Extension Cable

Feature

Feature

Description

Description

1 Connector

This connects to the control panel —DT04-4P.

2 Cable

The length of this cable is 120 inches (3,048 mm).

3 Connector

This connects to the encoder—DT06-4S.

1

3

2

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Summary of Contents for CM Series

Page 1: ...CM Series Fire Pumps Installation Form Number F 3003 Issue Date Jan 5 2023 Revision Date Feb 6 2023 Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com...

Page 2: ......

Page 3: ...nt Mounted Installing the Pump 29 Mounting the Angle Brackets 30 CMC22 CMUC22 Front Mounted 31 Optional Spring Configuration 32 Mounting the Pump 33 3 Point Mounting Method 33 3 Point Mounting Method...

Page 4: ...dures proper installation is the responsibility of the purchaser Do not operate the equipment when safety guards are removed Do not modify the equipment Regularly check for leaks and worn or deteriora...

Page 5: ...paratus Freeze Damage Do not touch the surface during operation allow it to cool after operating Hot surfaces can burn you Hot Surface Current can cause serious injury or death High Current Disconnect...

Page 6: ...urge all pressure before servicing Liquid ejected at high pressure can cause serious injury High Pressure Discharge ejected at high pressure can cause serious injury and damage High Pressure Direct di...

Page 7: ...an overview of the document Product Overview This section describes the components that make up the system and the various system configurations Installation This section describes the installation an...

Page 8: ...n the model pump capacity can range from 500 to 2 250 GPM 1 900 to 8 550 LPM CM and CMU pumps are available with direct drive or one of the following transmissions C22 rear or front mounted K or PA re...

Page 9: ...s discharge In applications where discharge plumbing is not needed a cover is available 2 Side discharge flange Water exits the pump through the side discharges Optional discharge fittings and plumbin...

Page 10: ...consists of the volute body and volute cover 2 Intake adapter This connects the pump to the water source 3 Intake mounting pad This is where the installer supplied angle bracket is attached to the pum...

Page 11: ...assembly consists of the volute body and volute cover 2 Intake adapter This connects the pump to the water source 3 Intake mounting pad This is where the installer supplied angle bracket is attached...

Page 12: ...y assembly consists of the volute body and volute cover 2 Intake adapter This connects the pump to the water source 3 Intake mounting pad This is where the installer supplied angle bracket is attached...

Page 13: ...pplied angle bracket is attached to the pump 4 Transmission This increases the speed of the pump and can transfer incoming power to either the pump or driveline C22 transmissions are available with bo...

Page 14: ...pport mounting hole This is where the installer supplied front support bracket is attached to the pump 5 Transmission This increases the speed of the pump and can transfer incoming power to either the...

Page 15: ...Notes...

Page 16: ...Mounting holes These are used to mount the actuator control panel to the apparatus 2 Handle This handle moves the valve into the pressure or volume position 3 Bare lead black This connects to ground 4...

Page 17: ...ion of the actuator and sends it to the control panel 3 Gear case shaft This connects to the control rod that goes between the control panel and actuator A U joint is used to connect the shaft to the...

Page 18: ...Installation Encoder Extension Cable Feature Feature Description Description 1 Connector This connects to the control panel DT04 4P 2 Cable The length of this cable is 120 inches 3 048 mm 3 Connector...

Page 19: ...r control panel to the apparatus 2 Pressure button This button moves the valve into the pressure position 3 Volume button This button moves the valve into the volume position 4 Connector This connects...

Page 20: ...onnector This connects to the extension cable that goes between the control panel and encoder DT04 4P 4 Connector This connects to the motor extension cable that goes between the power relay module an...

Page 21: ...ic components 2 Mounting holes These are used to mount the power relay module to the apparatus 3 Connector This connects to the motor extension cable that goes between the power relay module and actua...

Page 22: ...ew Installation Motor Extension Cable Feature Feature Description Description 1 Connector This connects to the actuator motor 2 Cable The length of this cable is 120 inches 3 048 mm 3 Connector This c...

Page 23: ...tor Manual Override Optional Feature Feature Description Description 1 Mounting holes These are used to mount the manual override control panel to the apparatus 2 Crank handle This handle moves the va...

Page 24: ...derstand all the instructions provided Remove all shipping plugs and install the operation plugs or caps Check all fluid levels and replenish if necessary Modifying the Equipment This equipment is int...

Page 25: ...ements 1 Create angle brackets to attach to the intake mounting pads Note Mounting brackets are application specific and supplied by the installer 2 Attach the angle brackets to the intake adapters Re...

Page 26: ...ements 1 Create angle brackets to attach to the intake mounting pads Note Mounting brackets are application specific and supplied by the installer 2 Attach the angle brackets to the intake adapters Re...

Page 27: ...irements 1 Create angle brackets to attach to the intake mounting pads Note Mounting brackets are application specific and supplied by the installer 2 Attach the angle brackets to the intake adapters...

Page 28: ...attach to the intake mounting pads Note Mounting brackets are application specific and supplied by the installer 2 Attach the angle brackets to the intake adapters Refer to Mounting the Angle Bracket...

Page 29: ...the frame rails Note Mounting brackets are application specific and supplied by the installer 2 Create angle brackets to attach to the intake mounting pads 3 Attach the front support bracket to the pu...

Page 30: ...n and instructions to secure the angle brackets to the intake mounting pads 1 There are 2 holes in each intake mounting pad Select the holes that best suit your application then drill corresponding ho...

Page 31: ...ket and angle brackets to the intake mounting pads 1 Use a cap screw 1 2 13 inch to secure the front support bracket to the front of the side discharge 2 There are 2 holes in each intake mounting pad...

Page 32: ...nger side 1 There are 2 holes in each intake mounting pad Select the holes that best suit your application then drill corresponding holes into the angle brackets The passenger side holes should be slo...

Page 33: ...rs position the pump assembly within the frame rails 2 On the driver side drill 1 hole into the center of the bracket that goes through the frame rail 3 Use a screw 3 4 inch washer and nut to secure t...

Page 34: ...he pump assembly within the frame rails 2 On the driver side drill 1 hole into the center of the bracket that goes through the frame rail 3 Use a screw 3 4 inch washer and nut to secure the bracket to...

Page 35: ...avel 2 On the passenger side drill 1 hole into the bracket that goes through the frame rail Position the hole near the edge of the bracket 3 Use a screw 3 4 inch washer and nut to secure the bracket t...

Page 36: ...in the lines to freeze Remove all freezable fluid from the lines before storing the apparatus Freeze Damage 1 To drain the pump do the following Locate the 4 drain ports at the bottom of the volute co...

Page 37: ...reezing must be drained from the transmission to prevent damage NOTICE Do not allow fluid in the lines to freeze Remove all freezable fluid from the lines before storing the apparatus Freeze Damage 1...

Page 38: ...luid that is susceptible to freezing must be drained from the transmission to prevent damage NOTICE Do not allow fluid in the lines to freeze Remove all freezable fluid from the lines before storing t...

Page 39: ...s Fluid that is susceptible to freezing must be drained from the transmission to prevent damage NOTICE Do not allow fluid in the lines to freeze Remove all freezable fluid from the lines before storin...

Page 40: ...es Fluid that is susceptible to freezing must be drained from the transmission to prevent damage NOTICE Do not allow fluid in the lines to freeze Remove all freezable fluid from the lines before stori...

Page 41: ...Notes...

Page 42: ...Mounting the Control Panel Use the illustration and instructions to mount the actuator control panel on the operator panel 1 Create the cutout and drill the mounting holes for the control panel 2 Inse...

Page 43: ...ions to install the handle onto the manual transfer valve actuator 1 Slide the thrust bearing onto the remote shaft 2 Press the remote shaft through the control panel hole then press the remote body o...

Page 44: ...ol panel and actuator Note The control rod is usually supplied by the installer and cut to length but an optional control rod is available from Waterous 1 Install U joints onto each end of the control...

Page 45: ...e Components Use the illustration and instructions to connect the manual actuator cables 1 Connect the control panel connector to the extension cable connector 2 Connect the extension cable connector...

Page 46: ...PRESSURE VOLUME Mounting the Control Panel Use the illustration and instructions to mount the actuator control panel on the operator panel 1 Create the cutout and drill the mounting holes for the cont...

Page 47: ...sfer Valve Actuator Electric Version Mounting the Power Relay Module Use the illustration and instructions to mount the power relay module on the operator panel 1 Drill the mounting holes for the powe...

Page 48: ...ector 2 Connect the extension cable connector to the encoder connector 3 Connect the control panel connector to the power relay module connector 4 Connect the power relay module connector to the motor...

Page 49: ...ntrol Panel Use the illustration and instructions to mount the manual override control panel on the operator panel Note The manual override is optional with the electric transfer valve actuator 1 Crea...

Page 50: ...andle onto the manual override 1 Slide the thrust bearing onto the remote shaft 2 Press the remote shaft through the control panel hole then press the remote body onto the shaft 3 Use the hardware pro...

Page 51: ...ol panel and actuator Note The control rod is usually supplied by the installer and cut to length but an optional control rod is available from Waterous 1 Install U joints onto each end of the control...

Page 52: ...anel for the isolation valve that has the following features A handle that opens the valve when pulled closes the valve when pushed and locks the valve in place when twisted A label indicating the fun...

Page 53: ...all the O ring into the anode Secure the anode to the intake pad Note The replaceable elements of the anodes must make contact with water to be effective Do not use paint or any other coating on the a...

Page 54: ...eration The table below shows the recommended lubricant for each transmission including the direct drive option without a transmission For detailed instructions on adding lubricant to the transmission...

Page 55: ...Notes...

Page 56: ...Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com...

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