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OPERATING DISPLAYS AND MAINTENANCE

4 .  MANUAL REGENERATION:

 Sometimes there may be a need to regenerate a unit before the control valve 

calls for it. This may be needed if a period of heavy water use is anticipated.

 

•  To initiate a manual regeneration at the next preset regeneration time, press and release the 

REGEN 

button. The words “REGEN TODAY” will flash on the display to indicate that the system will regenerate 

at the scheduled regeneration time (see the Programming Procedures section). If you pressed the 

REGEN

 button in error, pressing and releasing the button again will cancel the command.

 

•  To initiate a manual regeneration immediately, press and hold the 

REGEN

 button for three seconds. The 

system will begin to regenerate immediately. 

This command cannot be canceled.

 Once a manual regeneration is initiated, the unit will enter the first regeneration cycle position. Once the unit advances to its first position and 

subsequent positions thereafter, (see Start Up Instructions for regeneration sequence) 

the water filter will deliver water, but it will be untreated. 

5 . POWER LOSS AND BATTERY REPLACEMENT:

 

If an extended power outage occurs, the 

control valve will retain the time of day settings until the board’s battery is depleted. Once the 

battery is depleted, the display will appear dark and absent of any information. If this occurs, 

following these steps will determine if the problem is a low battery or a board failure. 

To determine if the battery is depleted:

1. Remove valve cover. Disconnect power from PC Board at the four pin connector at the 

bottom of the board. 
2. Wait five minutes for board to de-energize. Remove battery with a non-conductive/non-

metallic material. Reference the Parts Breakdown section of this manual for location. 
3. Wait five minutes for board to de-energize. 
4. With the battery out, re-connect the power supply to the board. The board’s display 

should begin to show information. 

This indicates that the board is operating correctly. If the display does not work, call installing dealer for service. 

5. To replace with new battery, unplug transformer from outlet. Install a 3 volt Lithium Coin Cell type 2032 battery, available at most stores. 

Plug unit back into outlet.

It is important to replace the battery with the valve unplugged to avoid causing a short and potentially ruining the board. 

6. Reset the time of day (see programming procedures) and initiate regeneration (see operating displays and maintenance). 

If these procedures do not remedy the problem, please consult the installing dealer for service.

 

6 . AUDIBLE ALARM: 

This control valve is equipped with an audible alarm and visual alarm. This alarm is set by the installing dealer and is used to 

warn the owner of possible valve errors or other issues. 

To turn off alarm:

 

If the audible alarm sounds, press any button on the face of the control valve to turn off and call the dealer for service.

7 . ERROR MESSAGE:

 If the word “ERROR” appears and flashes alternately with the dealer name and phone 

number, record the ERROR number and contact your servicing dealer promptly. This indicates that the control 

valve was not able to function properly.

8 . OZONE GENERATOR AND MAINTENANCE (OPTIONAL FEATURE):

 In severe cases 

where nuisance bacteria* conditions exist, the dealer may have installed an ozone generator 

(Part # 100349795, OZ1-A). While these bacteria are harmless to human health, they can produce 

a slime and occasionally a taste and odor problem that can be a “nuisance”. The ozone generator 

produces a controlled amount of ozone which is introduced to the tank during the regeneration 

cycle. This ozone will reduce the slime build up that can occur within the system and also reduce the 

associated taste and odors.
The ozone generator is a serviceable item. For optimal 

performance, yearly replacement of the ozone check valve 

and injector is necessary. Over time, ozone generator cells 

become clogged with debris, lose their capability, and require 

replacement. When an ozone generator fails due to the need of 

cell replacement, it will trigger an alarm in the system. A “Service 

Ozone” indicator will appear on the screen of the valve controller 

which signals that a cell needs replacement or a potentiometer 

adjustment. 
This maintenance should be performed by the servicing dealer. Contact dealer for more information.

*Nuisance bacteria refers to iron and sulfate reducing bacteria which is harmless to human health, however can cause 

slime, and taste and odor issues.

BATTERY REPLACEMENT

ERROR SCREEN

ERROR 

106

CALL FOR SERVICE

OZONE GENERATOR

SERVICE OZONE SCREEN

SERVICE OZONE

MANUAL REGEN

REGEN TODAY

MON

GPM

2:40

8

PM

REGEN TODAY

  and 

TIME OF DAY

 

will flash alternately if a regeneration 

is expected tonight.

Summary of Contents for Ion ProSeries

Page 1: ...Installation Instructions Owner s Manual Ion Pro and CareClear Pro Series Water Filters For Models IPHS IPFE IPG IPCG AN CCP CCP AN...

Page 2: ...__________________ yes no Total Dissolved Solids_____________ Over 10 ppm may be harmful for human consumption Water conditioners do not remove nitrates or coliform bacteria this requires specialized...

Page 3: ...rate capacity remaining days to a regeneration and vacation mode are optional displays For more explanation consult the operating displays and maintenance section Pressing the NEXT button on a general...

Page 4: ...es point in the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve for normal operation of a water softener or filter During the regeneration...

Page 5: ...vacuum breaker in the installation 6 INLET OUTLET PLUMBING Be sure to install Bypass Valve onto main control valve before beginning plumbing If it is desired to bypass outside hydrants a cold water ki...

Page 6: ...drainage system or other safe location Remember to follow all local codes When installing the drain line on any backwashing filter especially filters that utilize air as the regenerant hard piping su...

Page 7: ...y to relieve the pressure from the system Place filter into by pass mode Fig 2 Page 4 and release pressure by manually stepping through an entire regeneration sequence This will adequately release the...

Page 8: ...apacity has been met Note This valve has the capability of regenerating up to six times in one day This can be set by pressing the CLOCK and buttons simultaneously on the DAYS BETWEEN REGEN screen Use...

Page 9: ...Press the or buttons to select the hour when the buzzer should begin sounding AM PM toggles after 12 Default setting is 6 00 a m BUZZER STOP TIME Press the or buttons to select the hour when the buzze...

Page 10: ...ckwash Air cycle will skip the remaining mini steps and proceed to the next cycle of regeneration which is usually Backwash The system is now ready for filling with water and for testing for Air Filte...

Page 11: ...ter meter is installed GPM flashes on the display when water is being treated indicating gallons per minute flowing through the system 2 VACATION MODE This feature may be used to shut down the system...

Page 12: ...th the valve unplugged to avoid causing a short and potentially ruining the board 6 Reset the time of day see programming procedures and initiate regeneration see operating displays and maintenance If...

Page 13: ...nside the tank Pay close attention to media level when filling see diagram Do not overfill The additional media added should not be higher than two thirds of the tank height when measuring from the bo...

Page 14: ...ned water tap and flush until clear For Acid Neutralizers With the 100245758 CD1220 In Out Head With Fill Port 1 Check the media height by shining a flashlight through the tank to see the height of th...

Page 15: ...B Connect meter to three pin connection labeled METER on PC board C Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into...

Page 16: ...debris and if necessary replace H Damaged seal stack assembly piston H Replace seal stack assembly and or piston I Control valve body type and piston type mix matched I Verify proper control valve bod...

Page 17: ...n the PC board labeled MOTOR Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect B PC bo...

Page 18: ...V NHBP motor to PC board two pin connection labeled DRIVE Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 secon...

Page 19: ...ory screens These do not flash when error occurs A Occurs when dP input is active for ALARM and the input is closed The alarm buzzer will activate and the screen will display the error A Check for low...

Page 20: ...Soft Elite CareSoft Pro cover blue buttons 1 2 CV3107 1 100246273 Motor Assembly 1 3 CV3002 A 100246193 Drive assembly includes 5 and 6 4 CV4050WX 02 100246447 PC board 1 CV4237YB BOARD 100246452 PC b...

Page 21: ...generant piston 1 6 CV3001 04 100244557 1 body assembly downflow 1 CV3001 04UP 100243827 1 body assembly upflow 1 CV3020 100246239 1 25 body assembly downflow 1 7 CV3541 100249867 Drive backplate 1 No...

Page 22: ...e assembly 1 Loosens Injector And Bypass Caps Loosens Drive Cap BYPASS VALVE Item Current Part Description Qty 1 100249845 Bypass assembly 1 Although no tools are necessary to assemble or disassemble...

Page 23: ...221 Injector assembly plug 1 5 100246215 F injector assembly 100246216 G injector assembly The injector plug and the injector each use one lower and one upper O ring REPLACEMENT PARTS 3 1 2 WATER METE...

Page 24: ...1 elbow 5 100243824 FTG Drain 1 Strt No Silencer requires DLFC 1 REPLACEMENT PARTS Water flow Proper DLFC orientation directs water flow towards the washer face with rounded edge 2 3 8 5 7 6 1 DRAIN L...

Page 25: ...ription Qty 100245758 1190 In Out Head W Port 1 Not Shown 100246307 Base O Ring 1 100246272 Distributor Pilot O Ring 215 1 100246281 O Ring Fill Cap 1 4 43 112 4 OZONE GENERATOR Item Current Part Desc...

Page 26: ...100246200 3 4 john guest elbow assembly 2 Legacy Part Current Part Description Qty CV3007 17 100245045 1 john guest assembly 2 Legacy Part Current Part Description Qty CV3007 09 100243922 1 1 4 1 1 2...

Page 27: ...99 129 4 150 IPFE 1054 IPFE 1252 IPFE 1354 Birm 1 0 Birm 1 5 Birm 2 0 14 lb 1 4 x 1 8 7 lb 20 14 lb 1 4 x 1 8 7 lb 20 21 lb 1 4 x 1 8 7 lb 20 5 0 6 0 7 0 18 0 19 0 19 0 5 3 9 0 10 0 5 0 5 0 5 0 1 0 1...

Page 28: ...N A N A N A N A N A N A N A 10 W x 50 H 10 W x 60 H 13 W x 60 H 63 90 66 135 84 225 MODEL CCP 1044 CCP 1054 CCP 1354 Mineral Type Amount Cu Ft Carbon 1 0 Carbon 1 5 Carbon 2 5 Gravel Amount Size No 1...

Page 29: ...freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condition of the original instal...

Page 30: ...and TIME OF DAY will flash alternately if a regeneration is expected tonight TREATED WATER EXITS SUPPLY WATER ENTERS SUPPLY WATER EXITS SUPPLY WATER ENTERS NORMAL OPERATION BYPASS OPERATION ERROR 106...

Page 31: ...n simultaneously 2 Adjust days between regenerations using and buttons 3 Press 4 Adjust time of regeneration hour with and buttons AM PM toggles at 12 5 Press 6 Adjust time of regeneration minutes wit...

Page 32: ...100248125 2000592008 RevA0422 Manufactured exclusively for WaterCare Dealers at 1900 Prospect Court Appleton WI 54914 Phone 920 739 9401 Fax 920 739 9406 Love your WaterCare filter Scan the QR code a...

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