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Page 33

 

WATERAX 

BB-4 Owner's Manual 

04/2015 

 

 

33 

Warranty 

 

WHEREAS 

subject to the following general and specific terms and conditions, 

WATERAX Inc. (the “

Seller”) hereby warrants to the 

original purchaser of the products from 

WATERAX, (the “

Purchaser”) that its products, including any pump parts products manufactured 

by 

WATERAX (the “

Products”) sold under Seller’s brands will be free of defects in material and workmanship for the applicable Warranty 

Period (as set out in full at www.waterax.com/eng/warranty). 

 

Product 

Warranty Period 

Coverage 

4-Stroke Powered Pumps 

Two (2) Years 

Limited 

2-Stroke Powered Pumps 

Earlier of One (1) Year or 

One hundred (100) run hours 

Limited 

Backpack Pumps 

One (1) Year 

Limited 

Skid Units 

One (1) Year 

Limited 

Control Panels, Electronics Manifolds 

One (1) Year 

Limited 

Genuine Parts 

Ninety (90) Days 

Limited 

 

1.  Limitations, exclusions and other terms and conditions applicable for all Products: 

a.   The Warranty shall be voided upon the occurrence of any of the following events: (a) the Product is used for an application, with 

products or in a manner other than the application, products and manner for which such Product is designed and intended; (b) the 

Product is subjected to a use, service, condition or environment other than a use, service, condition or environment for which such 

Product is designed and intended; (c) the Product is not properly installed by the Purchaser or its agent or representative; (d) the 

Product is not properly tested and maintained in accordance with Seller’s product manuals and supplemental instructions and 

guidelines, applicable industry standards and guidelines, and applicable legal and regulatory requirements; (e) the Product is 

altered, modified, serviced (with the exception of routine maintenance performed in accordance with the Seller’s product manu

als 

and supplemental instructions as set out in full at www.waterax.com/eng/warranty, and industry accepted standards and 

guidelines), or repaired by a person other than the Seller or a person authorized by the Seller to make such alteration or 

modification or perform such service or repair; (f) the Seller is not paid the full amount of the purchase price for the Product when 

due; (g) any bad faith invocation of a warranty claim or breach of a purchase agreement by the Purchaser.  

 

b.   The following are excluded from Warranty coverage: (a) non-defective parts worn, exhausted or consumed through normal usage 

of the Product; (b) any consumable parts normally subject to routine replacement, including but not limited to pump packing, O-

rings

, gaskets, intake screens, anodes or filters; (c) routine maintenance as specified and in accordance with the Seller’s produc

manuals and supplemental instructions and guidelines as set out in full at www.waterax.com/eng/warranty; (d) failure due to 

compliance with a specification or design provided or required by Purchaser; (e) failure due to improper operation, excess 

pressure, excess voltage, abuse, misuse, negligence or accidents or other similar causes; (f) failure due to operator error; (g) 

damage during or after shipment and failure attributable thereto or resulting there from; (h) failure attributable to or resulting from 

the failure or substandard, inadequate or improper performance of any part, component or equipment not supplied by the Seller; 

(i) failure attributable to or resulting from the failure or substandard, inadequate or improper performance of any third party part, 

component, product or equipment, whether or not combined, packaged, incorporated, installed or used with a Seller brand part, 

component, product or equipment.  

 

2.   Claim Procedure. 

The claim procedure applicable under this warranty, including any applicable notice and documentation 

requirements, are set out in full at www.waterax.com/eng/warranty and constitute an essential term of this Warranty.  

 

3.  Repaired and Replacement Product. 

If requested to do so by the Purchaser the Seller may, at its sole option and in its sole 

discretion, supply a replacement Product or part to the Purchaser prior to making a final determination as  to whether Warranty 

Coverage is available. 

 

If the Seller ultimately determines that no Warranty Coverage is available for a Product claimed to be defective, the Purchas er shall 

have the option of either (a) having the Product returned to it freight collect without repair or replacement; or (b) if Seller determines 

that the Product is repairable, have the Product repaired by Seller or another party designated by it on a time and materials basis at 

Seller’s then current standard charges for non

-warranty repairs and then returned to Purchaser freight collect. The Seller reserves the 

right to use reconditioned parts for Warranty repairs and to use reconditioned Products for Warranty replacements. Repaired Product 

and replacement Product shall be warranted only for the remainder of the original Warranty Period.  

 

 

4.  Limitation of Liability: SELLER’S WARRANTY AS SET FORTH HEREIN IS SELLER’S SOLE AND EXCLUSIVE WARRANTY AND 

IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ALL WARRANTIES OF 

MERCHANTABILITY, QUALITY, COURSE OF DEALING, USAGE OF TRADE, FITNESS FOR A PARTICULAR PURPOSE AND 

NON-INFRINGEMENT. THE RIGHTS AND REMEDIES SET FORTH HEREIN ARE THE SOLE AND EXCLUSIVE RIGHTS AND 

REMEDIES AGAINST SELLER, EXCEPT FOR THE SPECIFIC LIABILITIES AND OBLIGATIONS PROVIDED HEREIN, SELLER 

SHALL HAVE NO LIABILITY OR OBLIGATION WITH RESPECT TO ANY PRODUCT CLAIMED TO BE DEFECTIVE IN ANY 

MANNER.

 

Summary of Contents for BB-4MD

Page 1: ...BB 4 Owner s Manual Publication Date 04 2015 Publication Number 701225 Rev 2...

Page 2: ...on WATERAX Inc assumes no responsibility for any omissions or errors that may appear in this document or for any damages that may result from the use of information contained herein The following are...

Page 3: ...ist 9 Flooded Suction 9 Drafting 10 Priming the Pump 11 Startup and Discharge 12 Shutdown 13 Cold Weather Operation 13 Basic Care and Storage 14 Troubleshooting 15 Service 17 Drive Assembly Parts Brea...

Page 4: ...AX pump and follow all Personal Safety Advisories Warnings Always wear eye and ear protection when operating the pump unit Do not operate if mentally or physically fatigued Always inspect hoses and pi...

Page 5: ...Always check for sufficient oil quantity in the engine crankcase before use see engine manual for details on checking the oil level as well as for the type of oil to use If applicable always check for...

Page 6: ...ated to this product such as the WATERAX product guide technical notes links to the engine manufacturer s manuals news and other updates about WATERAX and its goods and services Abbreviations and Term...

Page 7: ...de Quick release clamp and swappable pump ends for minimal equipment downtime and inventory Sealed bearing to eliminate pump end greasing in the field Belt drive system for reliable low maintenance pe...

Page 8: ...ontrol panel shown Other options are panel mount control panels and skid mount panels Replaces low tone muffler A B E F G H I J K L N O M C D BB 4 21 A Priming cap B Pump intake suction C Pump drain p...

Page 9: ...red position Always ensure that the water can be drained from the pump end to keep it from cracking in freezing weather A drain valve is available from WATERAX item no 801104 Fastening to Truck Appara...

Page 10: ...sure to follow all instructions and heed all warnings provided by your battery manufacturer Refer to the engine manual for battery requirements Always follow safety guidelines set out by your company...

Page 11: ...your manager that the equipment requires repair Remember that damaged equipment can expose you to safety hazards Flooded Suction Use this procedure if you are taking water from a hydrant another pump...

Page 12: ...p s ability to efficiently draft water The following limitations should be taken into account Water temperatures above 35 C 95 F can cause noticeable loss in pump performance Barometric pressures belo...

Page 13: ...c primer Note that most electric primer motors are intended to be used only for a short duration of time about 20 seconds If pump fails to prime see the troubleshooting section Exhaust Priming With th...

Page 14: ...ion b Warm up The electric starter s glow plugs require a 10 second warm up period which begins as soon as you push the ON OFF button on the control panel During the warm up period the START button is...

Page 15: ...ion allow the valves to remain slightly open and run the engine at idle for approximately 5 minutes before shutting down the unit 3 If the pump was last run with foam or water that is salty brackish o...

Page 16: ...k the engine for leaks 5 Check the condition of the flexible buffer coupling Replace if worn See instructions for removing the pump end from the engine using the quick release pump clamp 6 Clean any d...

Page 17: ...akage is in the pump Air Trapped in Suction Pump Intake Line Check that no part of the suction hose or piping is higher than the pump intake Pump suction hose and piping must be laid out with a contin...

Page 18: ...hose was purchased check that they provide adequate supply to the pump to meet the performance desired If the pump was purchased used check that the actual configuration will achieve the desired perfo...

Page 19: ...HORIZONTAL DRIVE BOX 1 2 800392 FAST 747 LOCKWASHER 5 16 SPLIT HIGH COLLAR ZINC 4 3 800384 FAST 743 SCREW 5 16 24X1 HEX SOCKET SS 4 4 600045 C 7225 SPEED INCREASER MODIFIED FOR TRANSFER PLATE 1 5 800...

Page 20: ...AIN HOLE TO BE FACING DOWN Figure 3 Exploded view of drive hub assembly item no 600124 Installing the Drive Assembly Before Installation Read and follow all instructions thoroughly and carefully Ensur...

Page 21: ...d ensure proper alignment W DF 3 Align the non threaded holes of the bushing to the threaded holes of the driver pulley Insert the cap screws into the threaded holes of the pulley and turn them by han...

Page 22: ...ng hole on the front cover and partially insert the front cover onto the dowel pin 12 Using the top dowel pin as a pivot point swing the front cover and align the second dowel pin with the correspondi...

Page 23: ...he servicing of pump units and minimizes down time in the field by allowing the quick replacement of pump ends To remove pump from engine 1 Lift pump clamp lever 2 Release tension adjusting knob at bo...

Page 24: ...RT ALU 1 8 800363 12 27 O RING 1 9 600380 12 12A SUCTION COVER INCLUDES 12 40 1 10 800360 12 38 LOCKWASHER 1 4 SPLIT SS 9 11 800359 12 39 SCREW 1 4 28X9 16 SLOT FILLISTER SS 8 12 700022 A 5537 PROTECT...

Page 25: ...sing the seal must be discarded 1 Slide bearing retaining ring 19 on shaft 17 with plain face toward coupling collar 2 Press bearing 20 on shaft using tool 600052 3 Carefully press rotary seal 21 in p...

Page 26: ...lot in the shaft 19 Place O ring 8 in groove of suction cover Press cover into pump body until it rests on distributor 20 Install suction cover using screws 11 and lockwashers 10 Tighten screws evenly...

Page 27: ...in kit 600571 Parts come included in kit 600572 ID ITEM NO DESCRIPTION QTY 1 1G952 11621 1 HOSE INLET 1 2 801225 HOSE CLAMP DOUBLE WIRE 2 1 2 2 3 701211 SLEEVE 1 3 4 OD X 065 TH X 5 5 LG ALU 1 4 1G95...

Page 28: ...sender 1 Note use sealing tape or putty to create a good seal on all tapered threads ID DESCRIPTION SUPPLIER ITEM NO SUPPLIER 1 OIL PRESSURE SENDER 560 3150 00 LOFA INDUSTRIES INC 2 ADAPTOR BUSHING 1...

Page 29: ...n All vehicle BB 4 pumps are wired from the factory to work with an XCP control panel To revert to the original engine controls refer to the next section for instructions XCP vs Engine Controls A WATE...

Page 30: ...the engine Disconnect the FASTWIRE Low Oil Wire yellow and connect the Engine Controls Low Oil Wire white Secure the remaining wire HONDA GX630 21 HP Disconnect the FASTWIRE Low Oil Wire from the Low...

Page 31: ...Page 29 WATERAX BB 4 Owner s Manual 04 2015 29 FastWire Wiring Diagrams WIRING FOR GASOLINE PUMPS Pins 7 8 connected on GX630 engine only...

Page 32: ...Page 30 WATERAX BB 4 Owner s Manual 30 04 2015 WIRING FOR DIESEL PUMP...

Page 33: ...25 1 532 in 38 74 38 91 mm Impeller height 12 11 1 334 1 343 in 33 88 34 11 mm Distributor vane diameter 3 740 3 770 in 95 00 95 76 mm Distributor bore 0 938 0 957 in 23 83 24 31 mm Distributor rear h...

Page 34: ...Page 32 WATERAX BB 4 Owner s Manual 32 04 2015 Notes...

Page 35: ...the Seller s product manuals and supplemental instructions and guidelines as set out in full at www waterax com eng warranty d failure due to compliance with a specification or design provided or requ...

Page 36: ...made a few changes placing 100 of our focus on manufacturing our core products portable fire pumps To do so we ve established a network of trusted supply and distribution partners that can help us pro...

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