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26

SAH AIR HANDLER INSTALLATION MANUAL

SAH 5 Speed ECM Blower Performance Data Option A

Model

Motor 

Speed

Motor 

Tap

T’stat 

Connection

Blower 

Size

Motor 

HP

Airflow (cfm) at External Static Pressure (in. wg)

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.80

0.90

1.00

022

High

5

W

9 x 7

1/2

1130

1115

1100

1090

1080

1065

1050

1040 1030

1015

1000

980

950

-

-

-

Med High

4

Y2*

1040

1025

1010

1000

990

975

960

945

930

915

900

880

850

-

-

-

Med

3

950

935

920

905

890

875

860

845

830

815

800

760

730

-

-

-

Med Low

2

Y1

860

845

830

815

800

785

770

755

740

720

700

660

590

-

-

-

Low

1

G

740

720

700

680

660

645

630

605

580

540

500

460

-

-

-

-

026

High

5

W

9 x 7

1/2

1130

1115

1100

1090

1080

1065

1050

1040 1030

1015

1000

980

950

-

-

-

Med High

4

Y2*

1040

1025

1010

1000

990

975

960

945

930

915

900

880

850

-

-

-

Med

3

950

935

920

905

890

875

860

845

830

815

800

760

730

-

-

-

Med Low

2

Y1

860

845

830

815

800

785

770

755

740

720

700

660

590

-

-

-

Low

1

G

740

720

700

680

660

645

630

605

580

540

500

460

-

-

-

-

030

High

5

W

9 x 7

1/2

1220

1205

1190

1180

1170

1160

1150

1140

1130

1115

1100

1050

930

-

-

-

Med High

4

Y2*

1130

1115

1100

1090

1080

1070

1060

1045

1030

1015

1000

980

950

-

-

-

Med

3

1040

1030

1020

1005

990

975

960

945

930

915

900

890

850

-

-

-

Med Low

2

Y1

950

935

920

905

890

875

860

845

830

815

800

770

730

-

-

-

Low

1

G

790

770

750

735

720

700

680

660

640

620

600

530

500

-

-

-

036

High

5

W

10 x 8

1/2

1450

1435

1420

1405

1390

1375

1360

1345

1330

1315

1300

1270

1250

1210

-

-

Med High

4

Y2*

1350

1335

1320

1305

1290

1275

1260

1245

1230

1215

1200

1170

1140

1100

-

-

Med

3

Y1

1170

1150

1130

1115

1100

1080

1060

1045

1030

1015

1000

960

920

880

-

-

Med Low

2

1000

980

960

940

920

905

890

870

850

825

800

760

710

650

-

-

Low

1

G

990

915

840

800

760

730

700

680

660

630

600

520

470

430

-

-

042

High

5

W

11 x 10

1

1960

1945

1930

1915

1900

1880

1860

1845

1830

1810

1790

1750

1700

1660

-

-

Med High

4

Y2*

1790

1775

1760

1745

1730

1710

1690

1670

1650

1535

1420

1560

1500

1450

-

-

Med

3

1700

1685

1670

1650

1630

1615

1600

1575

1550

1525

1500

1450

1400

1350

-

-

Med Low

2

Y1

1630

1560

1600

1520

1560

1535

1510

1490

1470

1445

1420

1370

1300

1250

-

-

Low

1

G

1490

1445

1400

1375

1350

1325

1300

1270

1240

1210

1180

1120

1000

930

-

-

048

High

5

W

11 x 10

1

1960

1945

1930

1915

1900

1880

1860

1845

1830

1810

1790

1750

1700

1660

1600

-

Med High

4

Y2*

1790

1775

1760

1745

1730

1710

1690

1670

1650

1535

1420

1560

1500

1450

1450

-

Med

3

1700

1685

1670

1650

1630

1615

1600

1575

1550

1525

1500

1450

1400

1350

1350

Med Low

2

Y1

1630

1560

1600

1520

1560

1535

1510

1490

1470

1445

1420

1370

1300

1250

1250

-

Low

1

G

1490

1445

1400

1375

1350

1325

1300

1270

1240

1210

1180

1120

1000

930

930

-

060

High

5

W

11 x 10

1

2210

2230

2190

2194

2170

2155

2130

2120

2100

2087

2060

2020

2000

1960

1920

1890

Med High

4

Y2*

2030

2073

2000

2035

1970

1995

1940

1958

1910

1922

1870

1840

1800

1760

1720

1680

Med

3

 1850

1931

1820

1889

1790

1850

1760

1812

1730

1774

1680

1640

1600

1560

1510

1450

Med Low

2

Y1

1770

1796

1740

1761

1710

1718

1680

1682

1630

1651

1590

1560

1500

1450

1400

1340

Low

1

G 1570

1661

1540

1616

1510

1573

1460

1533

1420

1495

1370

1320

1250

1200

1100

1020

066

High

5

W

11 x 10

1

2390

2454

2370

2414

2340

2371

2320 2328 2290

2289

2270

2230

2200

2170

2140

2100

Med High

4

Y2*

2210

2248

2180

2205

2160

2166

2140

2129

2100

2094

2070

2040

2000

1960

1940

1890

Med

3

Y1

2030

2115

2010

2072

1980

2030

1950

1996

1900

1965

1880

1840

1800

1760

1720

1680

Med Low

2

1860

1985

1830

1939

1800

1898

1770

1862

1730

1828

1690

1640

1600

1570

1510

1460

Low

1

G

1780

1784

1750

1742

1720

1696

1680

1656

1640

1625

1600

1550

1500

1460

1400

1380

Factory speed settings are in Bold
Air flow values are with dry coil and standard filter
For wet coil performance first calculate the face velocity of the air coil (Face Velocity [fpm] = Airflow [cfm] / Face Area [sq ft]).  
Then for velocities of 200 fpm reduce the static capability by 0.03 in. wg, 300 fpm by 0.08 in. wg, 400 fpm by 0.12in. wg., and 500 fpm by 0.16 in. wg.
 Highest setting is for auxiliary heat (W) and lowest setting is for constant blower (G).  The “Y1” and “Y2” settings must be between the “G” and “W” settings.

*Single speed compressor section units will need to remove the TAN wire on the 5 speed motor and replace it with the RED wire. Tape end and secure the 
TAN wire.
The SAH Air Handler blower is factory wired for dual speed compressor section operation.

1/10/17

Blower Performance 5 Speed ECM Control Option A

ctory wired for dual speed compressor section operation.

Summary of Contents for SAH Series

Page 1: ...IM2518AG1 05 17 Air Handler Installation Manual Design Features Factory Options Accessories Dimensional Data Physical Data Performance Data Engineering Guide Specifications Air Handler SAH...

Page 2: ......

Page 3: ...General Installation Information 5 12 Electrical Data 13 15 Wiring Schematics 16 25 SAH 5 Speed ECM Blower Performance Data Option A 26 27 Blower Performance Data Option C 28 30 Unit Start Up 31 Dime...

Page 4: ...MBTUH 042 MBTUH 048 MBTUH 060 MBTUH 066 MBTUH Vintage Factory Use Only Electric Heat 00 None 05 5kW 022 036 only No Breakers 10 10kW 036 066 only No Breakers 15 15kW 042 066 only with Breakers 20 20k...

Page 5: ...conforming to manufacturer s and local municipal building codes the equipment should also be installed in accordance with the National Electric Code and National Fire Protection Agency recommendation...

Page 6: ...drain line should terminate somewhere that is easily visible by the homeowner Be certain to show the homeowner the termination location of the secondary drain line and to explain its purpose Duct Sys...

Page 7: ...ould be installed in the S clip section which is inside the drain pan edge Return Duct Attachment Component Location Condensate Deflector on Horizontal Drain Pan Edge FIGURE 6 S Clip Installation FRON...

Page 8: ...e primary drain is blocked The drain line should not be smaller than the drain connection at the condensate pan If the air handler is located in an unconditioned space water in the trap may freeze Sin...

Page 9: ...r Discharge Application To convert the SAH Series air handler for horizontal left air discharge applications follow the steps below 1 With the air handler in the vertical top flow position remove all...

Page 10: ...fe Connection to the Coil Connect the refrigerant line set to the A coil tubes Nitrogen should be bled through the system at 2 to 3 PSI to prevent oxidation inside the refrigerant tubing Use a low sil...

Page 11: ...n charge amounts used with the split Line Set Sizes Unit Size Air Handler 20 feet 40 feet 60 feet Split Factory Charge oz Charge Amount with SAH Air Handler oz Suction Liquid Suction Liquid Suction Li...

Page 12: ...12 SAH AIR HANDLER INSTALLATION MANUAL General Installation Information cont Figure 4 Decrease Superheat Open Valve Increase Superheat Close Valve...

Page 13: ...at each of the auxiliary heat breakers On air handlers with 15 and 20kW heater kits a circuit breaker cover is provided The installer can place the cover on the outside of the cabinet to seal the brea...

Page 14: ...6 25 0 25 25 048 0 0 7 0 7 0 7 0 8 8 8 8 15 15 9 6 32 765 single 7 0 34 7 40 0 41 7 47 0 52 1 58 8 60 60 14 4 49 147 single 7 0 52 0 60 0 59 0 67 0 73 8 83 8 80 90 14 4 49 147 L1 L2 7 0 34 7 40 0 41 7...

Page 15: ...ompressor Section To PB2 in Air Handler C C C C R R R R G G O O Y1 Y1 Y2 Y2 W2 W L L Air Handler transformer must be 100VA 3 7 2017 Field low voltage point to point wiring Standard Non Communicating C...

Page 16: ...tting diode Green 208 230V Relay coil Electric Heat Contactor Polarized connector Factory Low voltage wiring Factory Line voltage wiring Field low voltage wiring Field line voltage wiring Optional blo...

Page 17: ...t terminal Thermal Limit Switch Field wire lug Ground HE PB Heater element Power block Legend N O N C G L1 ER1 to ER4 Aux heat stage relays 1 2 3 P EHC EHC Breaker TS HE1 TS1 FL1 G L2 L1 208 230 60 1...

Page 18: ...d wire lug Ground HE PB Heater element Power block Legend N O N C G L1 ER1 to ER4 Aux heat stage relays 1 2 3 P EHC EHC Breaker TS HE1 FL1 RELAY HE2 FL2 G L2 L1 208 230 60 1 2 3 1 RELAY Yellow White B...

Page 19: ...the auxiliary heat kit the Installer will need to verify that each leg of the auxiliary heat circuit breakers are wired from the power supply correctly in order for the electric heat kit to operate p...

Page 20: ...need to be rewired so that breakers in the auxiliary heat kit match the wiring of the Disconnect Panel breakers Meaning L1 and L2 from one breaker in the disconnect panel must connect to L1 and L2 at...

Page 21: ...re will need to connect from the TO ABC C R power block PB2 in the Air Handler to the ABC P7 See detail A on schematic connection on the ABC board in the compressor section Detail A TO COMM STAT C R T...

Page 22: ...nicating Thermostat will connect to the COMM STAT C R power block PB3 in the air handler A 4 conductor 20AWG wire will need to connect from the TO ABC C R power block PB2 in the Air Handler to the ABC...

Page 23: ...Y Yellow White Brown Blue Blue Blue Yellow Blue Yellow Blue Blue Yellow T Black Black FP2 Sensor PB1 L1 L2 Red Note 1 PB4 TS1 Yellow Yellow R1 R2 NOTE 3 TO COMM STAT C R TO ABC C R RS485 NET C R ABC P...

Page 24: ...ne voltage wiring Field low voltage wiring Field line voltage wiring Optional block DC Voltage PCB traces Internal junction Quick connect terminal Thermal Limit Switch Field wire lug Ground HE PB SW1...

Page 25: ...Thermostat LO R C O G Y1 Y2 DH W P1 ABC Board Non Communicating Thermostat will connect to the P1 connection on the ABC board in the compressor section A 4 conductor 20AWG wire will need to connect fr...

Page 26: ...1300 1270 1240 1210 1180 1120 1000 930 048 High 5 W 11 x 10 1 1960 1945 1930 1915 1900 1880 1860 1845 1830 1810 1790 1750 1700 1660 1600 Med High 4 Y2 1790 1775 1760 1745 1730 1710 1690 1670 1650 1535...

Page 27: ...ressure increases airflow decreases resulting in less torque on the rotor The motor responds only to changes in torque and adjusts its speed accordingly The 5 Speed ECM motor is powered by line voltag...

Page 28: ...0 1400 H 1500 1600 1700 Aux 048 0 75 650 750 800 900 G 1000 1150 1200 1300 L 1400 1500 H 1600 1700 Aux 060 0 75 950 1100 G 1200 1350 1500 1650 L 1700 1800 H 2000 Aux 2100 2200 066 0 75 950 1100 G 1200...

Page 29: ...g system is provided on P7 on the AHB and AXB This is a dedicated communication port using a proprietary ModBus protocol An AXB in the compressor section or an AHB in the air handler is required Consu...

Page 30: ...or G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the ECM Configuration Mode portion of the...

Page 31: ...re must be taken not to damage the aluminum fins while cleaning Caution Fin edges are sharp Ethernet Cable A 100 foot Cat6 Ethernet cable is shipped with the air han dler in the 985506 01 SAH Installa...

Page 32: ...7 4 3 7 9 10 4 2 8 35 6 4 6 35 6 4 6 111 5 13 0 7 6 11 2 4 2 10 5 108 2 114 6 6 4 in 21 6 21 2 52 0 50 1 47 6 2 6 1 9 4 8 6 4 8 5 9 7 1 1 1 7 2 9 4 5 16 7 18 3 20 1 2 2 17 2 2 2 18 5 1 6 4 2 6 7 1 2...

Page 33: ...3 69 3 74 9 78 2 2 8 4 3 7 1 11 4 33 0 36 8 41 1 2 8 4 6 35 6 45 7 5 6 5 6 34 8 47 0 12 7 7 9 4 6 11 0 in 21 5 21 2 52 0 4 4 1 9 2 6 22 8 25 7 27 3 29 3 30 6 1 1 1 7 2 8 4 5 16 6 18 2 20 1 1 2 3 8 14...

Page 34: ...ECM Motor 208 230 60 1 14S562 01 14S562 02 14S562 03 14S563 01 14S563 02 14S563 03 ECM Power Harness 11P810 05 ECM Control Harness 11P811 05 Variable Speed ECM Motor Blower Control Option C Blower Ass...

Page 35: ...35 SAH AIR HANDLER INSTALLATION MANUAL Revision Guide Pages Description Date By 15 20 Updated Wiring Schematics 02 May 2017 MA All Document Creation 01 Mar 2017 JM...

Page 36: ...ndler Type R 410A Size 2 6 Tons Document Installation Manual 2017 The manufacturer has a policy of continual product research and development and reserves the right to change design and speci cations...

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