Water Control Brassmaster Plus+ Operation & Maintenance Manual Download Page 5

 

5

 

Troubleshooting  

1. Softener Fails To Regenerate.

 

A. Electrical service to unit has been 

interrupted.

 

A. Assure permanent electrical service (check fuse, 

plug, pull chain or switch).

 

 

 

B. Timer programming bad (improper 

programming).

 

B. Check programming and reset as needed.

 

2. Softener Delivers Hard Water.

 

A. By-pass valve is open.

 

A. Close by-pass valve.

 

 

 

B. No salt in brine tank.

 

B. Add salt to brine tank and maintain salt level 

above water level.

 

 

 

C. Injectors or screen plugged.

 

C. Clean or replace injectors and screen.

 

 

 

D. Insufficient water flowing into brine 

tank.

 

D. Check brine tank fill time and clean brine line 

flow if plugged.

 

 

 

E. Hot water tank hardness.

 

E. Repeated flushings of the hot water tank is re-

quired.

 

 

 

F. Flow meter jammed.

 

F. Check flow indicator light for flow. Remove ob-

struction from flow meter.

 

 

 

G. Flow meter cable disconnected or 

not plugged into meter.

 

G. Check meter cable connection to timer and me-

ter.

 

 

 

H. Improper programming.

 

H. Reprogram the control to the proper regenera-

tion type, inlet water hardness, capacity or flow 
meter size.

 

 

 

I. Plugged brine line or air check.

 

I. Remove and clean any sediment from brine tank 

and brine valve assembly.

 

 

 

J. Salt bridge has formed.

 

J. Refer to 

Breaking a Salt Bridge 

section in manu-

al.

 

 

 

K. No water in brine tank.

 

K. Ensure safety float is not stuck.

 

 

 

L. Unit is plumbed backwards.

 

L. Check that the unit is plumbed correctly.

 

 

 

M. Water hardness has increased or is 

set incorrectly.

 

M. Retest hardness and change settings.

 

 

 

N. Water pressure is too low.

 

N. Line pressure must be at least 20psi.

 

3. Unit Uses Too Much Salt.

 

A. Improper salt setting.

 

A. Check salt usage and salt setting.

 

 

 

B. Excessive water in brine tank.

 

B. See problem No. 7.

 

 

 

C. Improper programming.

 

C. Check programming and reset as needed.

 

4. Loss of Water Pressure.

 

A. Iron buildup in line to water condi-

tioner.

 

A. Clean line to water conditioner.

 

 

 

B. Iron buildup in water conditioner.

 

B. Clean control and add resin cleaner to resin bed. 

Increase frequency of regeneration.

 

5. Loss of Resin Through Drain Line.

 

A. Air in water system.

 

A. Assure that well system has proper air eliminator 

control and check for dry well condition.

 

 

 

B. Drain line flow control is too large.

 

B. Ensure drain line flow control is sized correctly.

 

6. Iron in Conditioned Water.

 

A. Fouled resin bed.

 

A. Check backwash, brine draw and brine tank fill. 

Increase frequency of regeneration. Increase 
backwash time.

 

 

 

B. Iron content exceeds recommended 

parameters.

 

B. Add iron removal filter or system.

 

Summary of Contents for Brassmaster Plus+

Page 1: ...Water Softening Systems Operation Maintenance Manual ...

Page 2: ...n Location Indoors Protect from direct sunlight Minimum ambient temperature 34 degrees F Maximum ambient temperature 122 degrees F Salt Capacity Cabinet models 200lbs Two Tank models 300lbs Maximum Flow To Drain WBP27 WBPT27 0 90 ft3 resin rated drain flow during regeneration 2 0 gpm WBP35 WBPT35 1 15 ft3 resin rated drain flow during regeneration 2 0 gpm WBPT48 1 5 ft3 resin rated drain flow duri...

Page 3: ...ne is drawn out of the brine cabinet and passed through the resin in a downward direction This rinses the resin and large amounts of sodium ions replace the hardness ions accumulated during service Slow Rinse After brine is completely removed from the brine cabinet into the resin tank the brine valve closes Water replaces any remaining brine from the resin flushing hardness ions removed from the r...

Page 4: ...tioner inlet close it 2 Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the con trol to the service position 3 Unplug electrical cord from outlet 4 Disconnect brine tube and drain line connections at the injector body 5 Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve...

Page 5: ... tank and brine valve assembly J Salt bridge has formed J Refer to Breaking a Salt Bridge section in manu al K No water in brine tank K Ensure safety float is not stuck L Unit is plumbed backwards L Check that the unit is plumbed correctly M Water hardness has increased or is set incorrectly M Retest hardness and change settings N Water pressure is too low N Line pressure must be at least 20psi 3 ...

Page 6: ... is plugged B Clean or replace injectors C Improper programming C Check programming and reset as needed D Line pressure is too low D Increase line pressure line pressure must be at least 20psi at all times 10 Drain Flows Continuously A Foreign material in control A Remove piston assembly and inspect bore re move foreign material check control in various ports 12 Loss of capacity A Increased raw wa...

Page 7: ...7 Water Softener System Parts List Please contact Water Control CorporaƟon or your dealer for parts availability ...

Page 8: ...alve Brine Tank Two Tank models Brine Tank Cabinet Models 15135 1 36523211 60002 Brine Well Air Check RT935 RT940 RT1035 RT1044 RT1054 RT1248 Resin Tank Model WBP27 Resin Tank Model WBPT27 Resin Tank Model WBP35 Resin Tank Model WBP35 Resin Tank Model WBPT48 Resin Tank Model WBPT60 60795 00 PE58 PE38 Distributor Assembly Drain Line Brine Line WRES1 Resin R8X See spec sheet for quantity ...

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