WARRIOR T1000 Owner'S Manual Download Page 5

WINCH MANUAL 

IMpORTANT SAFETY INSTRUCTIONS

5

 

WARNING

Do not operate tool if under the influence of alcohol or drugs.

 

Read warning labels on prescription to determine if your judgment or 

reflexes are impaired while taking drugs. If there is any doubt, do not 

operate the tool. 

 

DANGER

Keep hands and body away from Fairlead (cable intake slot) when 

operating.
Always secure vehicle in position before using winch.

 

WARNING

Be certain the winch is properly bolted to a structure (or vehicle) that 

can hold the winches maximum rated load.
Do not use inappropriate attachments to extend the length of the 

winch cable. 

 

DANGER

Never lift people or hoist loads over people or lift live animals.
Never come in between the winch and the load when operating.

 

WARNING

Do not apply any loads to the winch when cable is fully extended 

past the safety mark. Keep at least 5 full wraps of cable on the spool, 

(Usually marked red on the winch cable at the drum end.) 
After moving any piece of equipment with the winch, secure the the 

equipment in place. Do not rely on the winch to hold for an extended 

period of time nor whilst in transport, winches are not securing 

device, By doing so will void any warranty

 

CAUTION

Examine winch before using. Components may be affected by 

exposure to chemicals, salts, and rust. 
Do not cross over or go underneath winch cable when under load. 
Use gloves while handling cable.

 

WARNING

Never operate winch if cable shows any signs of weakening, such as 

knotting or kinking. If it does you must replace immediately.

 

DANGER

Do not move your vehicle with the cable extended and attached to the 

load. You could easily exceed the winch rating and snap the cable. 
When the vehicle is parked on an incline you should use wheel chocks.

 

CAUTION

Always re-spool cable neatly after any operation this will avoid any 

winch cable misalignment for the next use

 

CAUTION

The winch cable must be wound onto the drum under a load of at least 

10% of the rated line pull or the outer wraps will draw into inner wraps 

and damage winch cable.
Before operating the winch under load you should check proper 

function of the winch by engaging and disengaging the clutch, by 

operating the directional controls, and operating the speed controls. 

This will ensure that the winch is working properly and will help 

prevent unintended damage and injury. Cycling the winch prior to 

loading will also ensure the gears are properly aligned. 

 

CAUTION

Batteries contain gases which are flammable and explosive.  Wear eye 

protection during installation and remove all jewelry. Do not lean over 

battery while making connections.

WARNING

It is 

strongly recommended

 a battery isolator is installed to protect 

vehicle, equipment and user from hazardous situations, if one isn’t 

supplied it is recommended one is purchased and installed before 

operation of the winch.

Failure

 to install a battery isolator or safety cut off could result in 

damage to the vehicle, equipment and(or) operator and will result in 

voiding any warranty offered.

WINCH ASSEMBLY AND MOUNTING

 

Battery Negative ( - )

Battery Positive ( + )

Note: For illustration purpose only, winch will differ from diagram.

Summary of Contents for T1000

Page 1: ...product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to change without not...

Page 2: ...h 4 Wire Rope Your winch has a galvanized aircraft cable designed specifically for load capacity of the rated line pull of this winch The wire rope feeds on from underneath the drum position it is loo...

Page 3: ...rs or hands DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and fini...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...tting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the load You could easily exceed the winch rating and snap the cable Wh...

Page 6: ...Black long wire assembly connect the earth terminal on the motor Connect to Motor F1 Yellow Connect to Battery Positive Connect to Motor F2 Red Connect to Motor A Blue Black long wire assembly connec...

Page 7: ...be done with the wire rope in a straight line to winch vehicle see above illustration CAUTION When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook bec...

Page 8: ...vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in tr...

Page 9: ...but drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or vol...

Page 10: ...roduct 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply War...

Page 11: ...37 5 Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 32 2 9 8 34...

Page 12: ...1 Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 29 5 9 0 31 1 9...

Page 13: ...BLY DRAWING 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 18 19 20 21 11 12 23 24 25 24 4 26 27 28 29 30 31 32 33 34 35 37 39 40 7 8 42 9 41 43 44 45 17 22 38 36 T1000 145 T1000 100 46 T110S12 T110A12 T110S2...

Page 14: ...ing 1 23 T1000021 End Bearing 1 24 T1000022 Gasket 2 25 T1000023 Gear Ring 1 26 T1000024 Circlip For Hole 1 27 T1000300 Bearing 1 28 T1000400 Gear Carrier Assembly Output 1 29 T1000025 Circlip For Hol...

Page 15: ...10 4 5 254mm 114 3 mm 10 6 5 254mm 165 1mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 7 6 6 23 0 7 0 65 40 5...

Page 16: ...ual SPECIFICATIONS 16 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 36 40 39 1 37 38 44 T122S12 T122A12 T122S2...

Page 17: ...Gear Ring 1 22 T2200020 Circlip For Hole 1 23 T2200021 Bearing 1 24 T2200300 Gear Carrier Assembly Output 1 25 T2200022 Circlip For Hole 1 26 T2200400 Gear Carrier Assembly Intermediate 1 27 T2200500...

Page 18: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

Reviews: