WARRIOR 50SPS12 Assembly & Operating Instructions Download | Manualshive

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CONTENTS

INTRODUCTION ...................................................................................... 1
GETTING TO KNOW YOUR WINCH .......................................................1
SAFETY PRECAUTIONS .........................................................................3
GENERAL TIPS FOR SAFE OPERATION ..............................................4
WINCHING TECHNIQUES A-Z ................................................................5
WINCH ASSEMBLY AND MOUNTING ....................................................7
MOUNTING DRAWING ............................................................................8
WINCH ACCESSORIES YOU WILL NEED .............................................9
RIGGING TECHNIQUES ..........................................................................9

WINCH WORKING DEMONSTRATION ................................................ 1 0
REPLACING THE WIRE ROPE ............................................................. 1 1
MAINTENANCE ..................................................................................... 1 1
TROUBLE SHOOTING .......................................................................... 1 2
WINCH ASSEMBLY DRAWING ............................................................ 1 3
WINCH PARTS LIST .............................................................................. 1 4
SPECIFICATION .................................................................................... 1 5
WARRANTY ........................................................................................... 1 6

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Summary of Contents for 50SPS12

Page 1: ...ELECTRICAL WINCH 50SPS12 50SPS24 50SPA12 50SPA24 Assembly Operating Instructions ...

Page 2: ...4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING 1 3 WINCH PARTS LIST 1 4 SPECIFICATION 1 5 WARRANTY 1 6 ...

Page 3: ...or your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert you against unsafe practices This indicates a potentially hazardous situation which if not avoided could result in death or serious injury GETTING TO KNOW YOUR WINCH Your ...

Page 4: ...r is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spooling drum from the gear train free spool Engaging the clutch CLUTCH IN locks the winch into the gear system 9 Solenoid Power from the vehicle battery flows through the weather sealed switch before bei...

Page 5: ...heavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Disconnect the remote control and battery leads when not in use WARNING Avoid shock loads by using the control switc...

Page 6: ...the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications CAUTION Never disengage the clutch when there is a load on the winch CAUTION Use the h...

Page 7: ...nnect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any way is found to be worn or operates abnormally shall be removed from service Pull only on parts of the vehicle as specif...

Page 8: ...t the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension p The vehicle to be winched should be placed in neutral and the emergency brake released Only release the brake pedal when under full tension Avoid shock loads to the winch This can damage t...

Page 9: ...X0500700 to the mounting channel Part X0500025 using 2 each of the cap screw M10 X 35 Part X0500002 flat washer Part X0500004 lock washer Part X0500003 and securing with locknut M10 Part X0500024 Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Asse...

Page 10: ...e spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position Pull out some cable from the drum and then turn the clutch knob to the CLUTCH IN position to engage the gears Press the cable out button on the power switch If the drum is turning and releasi...

Page 11: ...igh quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to the cable As shown in Fig 3 1 Fig 3 1 ...

Page 12: ...This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to the CLUTCH OUT position 2 Grab the cable assembly Part X0500900 and pull the cable to the desired length then attach to item bei...

Page 13: ... cable connected to the drum Insert the end of the new rope and secure the screw M8x10 Part X0500009 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch cable must be w...

Page 14: ... without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with vehicle motor running Loose or corroded battery cable connections Clean tighten or replace Moto...

Page 15: ...13 http ju taobao comWINCH ASSEMBLY DRAWING 35 27 14 13 12 11 9 8 7 10 12 13 OUT IN 33 34 21 15 8 10 31 4 17 16 3 4 32 5 30 6 5 3 18 19 20 23 22 24 29 28 25 26 4 1 2 3 5 6 36 ...

Page 16: ...Screw M5 x 18 16 X0500013 8 Lock Washer Φ5 17 X0500014 1 End Bearing 18 X0500015 1 Gasket 19 X0500016 1 Gear Ring 20 X0500400 1 Gear Carrier Assembly Output 21 X0500500 1 Gear Carrier Assembly Intermediate 22 X0500600 1 Gear Carrier Assembly Input 23 X0500017 1 Gear Input Sun 24 X0500018 1 Trust Washer 25 X0500019 1 Gear Housing 26 X0500020 1 Clutch Screw 27 X0500021 1 Ring Seals 28 X0500022 1 Clu...

Page 17: ...0 Overall dimensions L W H 17 7 6 3 9 45 450mm 160mm 240mm Net weight Ibs kgs 54 5 24 7 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 12 8 3 9 12 5 3 8 45 25 1000 454 11 5 3 5 10 8 3 3 90 40 3000 1361 9 2 2 8 8 9 2 7 170 80 5000 2268 7 2 2 2 7 9 2 4 280 140 Line Pull And Rope Capacity In Layer Layer Rated line pull lbs kgs To...

Page 18: ...th these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below Distributor Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product that is not registered will not be covered by the lifetime warranty In the unlikely event you experience problems contact the distributor with this inf...

Page 19: ...l mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt The Warranty does not cover the cost of labour or transportation shipping charges for the replacement or installation of defective parts This warranty does not apply to defects of the ...

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