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13. Snatch Block: If your winch is supplied with a snatch block that can double the 

pulling power of the winch, or change the pulling direction without damaging the 

wire rope. We recommend you to use double line and snatch block for pulling 

over 70% of the rated line pull. 

SAFETY PRECAUTIONS  

WARNING

 

WARNING

 

– 

Do not

 

exceed rated capacity shown in this table. 

WARNING 

 Intermittent use only.  Allow winch to cool between uses. 

WARNING 

 Do not use winch to lift (vertically). 

WARNING 

– 

 Do not use winch to pull or move people in any way. 

WARNING 

– 

NEVER cut, weld, or modify any part of the winch or cable.

 

WARNING 

– 

A  minimum  of  five  wraps  of  cable  around  the  drum  barrel  is 

necessary for pulling and holding the rated load.  

WARNING 

– 

Keep yourself and others a safe distance to the side of the cable 

when it is under tension.

 

WARNING 

– 

The  wire  rope  may  break  before  the  motor  stalls.    For  heavy 

loads  at  or  near  rated  capacity,  use  a  pulley  block/snatch  block  to  reduce  the 

load on the wire rope. 

WARNING 

– 

Never step over a cable, or go near a cable under load. 

WARNING 

– 

Don’t move the vehicle to pull a load (towing) on the winch cable.  

This could result in cable breakage. 

WARNING 

– 

Disconnect the remote control and battery leads when not in use. 

WARNING 

– 

Avoid “shock loads” by using the control switch intermittently to 

take  up  the  slack  in  the  wire  rope.    “Shock  loads”  can  far  exceed  the  rate 

capacity for the wire rope and drum. 

WARNING 

– 

Do not exceeds maximum line pull ratings shown on the tables.

 

WARNING 

  When  spooling  the  cable  ensure  that  the  cable  spools  in  the 

under-wind  position  with  the  cable  entering  the  drum  from  the  bottom,  not  the 

Summary of Contents for 13PHS12

Page 1: ...ELECTRIC WINCH 13PHS12 13PHA12 13V2S12 13V2A12 13V2S24 13VAE12 Assembly Operating Instructions...

Page 2: ...FE OPERATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENAN...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...winch motor power into extreme pulling forces 7 Braking System Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope A separat...

Page 5: ...WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use...

Page 6: ...of the vehicle when on an incline Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead Part 13500700 to the mounting channel Part 1350026 using 2 each of the cap screw M10 X 35 Par...

Page 10: ...rope Using the hand saver keeps your hands and fingers away from the rotating drum 7 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position Pull out some cable from t...

Page 11: ...causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When...

Page 12: ...path hold and operate the switch assembly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly...

Page 13: ...ent part recommended by the manufacturer MAINTENANCE 1 Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt...

Page 14: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Page 15: ...13 WINCH ASSEMBLY DRAWING 37 28 15 13 12 11 9 8 7 10 12 13 OU T IN 34 36 22 16 8 10 32 4 18 17 3 4 33 5 30 6 5 3 19 20 21 24 23 25 29 26 27 4 1 2 3 5 6 38 14 31 35...

Page 16: ...x 18 17 1350014 8 Lock Washer 5 18 1350015 1 End Bearing 19 1350016 1 Gasket 20 1350017 1 Gear Ring 21 13500400 1 Gear Carrier Assembly Output 22 13500500 1 GearCarrier Assembly Intermediate 23 135006...

Page 17: ...rope on the drum ft m 1 13500 6123 16 1 4 9 2 10596 4806 36 4 11 1 3 8720 3955 60 0 18 3 4 7408 3360 65 6 20 0 Rated line pull 13500 lbs 6123 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW...

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