background image

WINCH MANUAL 

INTRODUCTION

2

INTRODUCTION

Congratulations on your purchase of a winch.  We design and build 

winches to strict specifications and with proper use and maintenance your 

winch should bring you years of satisfying service. 
Every effort has been made to ensure the accuracy and completeness of 

the information in this manual at the time of publication, and we reserve 

the right to change, alter and/or improve the product and this document 

at any time without prior notice. 

SAFETY DEFINITIONS

Your winch can develop tremendous pulling forces and if used unsafely 

or improperly could result in property damage, serious injury or death.  

Throughout this manual, you will find the following symbols for caution, 

warning and danger.  Pay particular attention to the notes preceded 

by these symbols as they are written for your safety. Ultimately, safe 

operation of this device rests with you, the operator.

 

DANGER

DANGER indicates a hazardous situation which,if not avoided, will 

result in death or serious injury.

 

WARNING

WARNING indicates a hazardous situation which, if not avoided, could 

result in death or serious injury.

 

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could 

result in minor or moderate injury.

 

NOTICE

NOTICE indicates information considered important, but not hazard-

related (e.g., messages relating to property damage).

GETTING TO KNOW YOUR WINCH

Your winch is a powerful piece of machinery. It is important that you 

understand the basics of its operation and specifications so that 

when you need to use it, you can use it with confidence and safety. 

Below is a list of the components of your winch and their uses.

1.  This winch is engineered for maximum line pull with only one layer of 

cable spooled onto the winch drum (the first layer). 

2.  Motor: The motor is powered by a 12/24-volt battery and provides 

power to the gear assembly which turns the drum and winds the wire 

rope in a direction.

3.  Winch Drum: The winch drum is the cylinder on which the wire rope is 

stored. It can be spooled In or Out by use of the remote lead switch.

4.  Wire Rope: Your winch has a galvanized aircraft cable designed 

specifically for load capacity of the rated line pull of this winch. The 

wire rope feeds on from underneath the drum position, it is looped 

at one end to accept the hook.

5.  Fairlead: For when using the winch at an angle the roller fairlead acts 

to guide the rope onto the drum evenly and minimizes damage to the 

rope or winch from abrasion.

6.  Gear Assembly System: The reduction gears convert the winch 

motor power into extreme pulling forces.

7.  Braking System: Braking action is automatically applied to the winch 

when the winch motor is stopped or there is a load on the wire rope. 

This is achieved by a separate external mechanical brake which 

applies the braking action. (Brakes are NOT designed as securing 

devices and the winch cables should never be left attached when 

vehicle / equipment is in transport).

8.  Free Spooling Clutch: The clutch allows the operator to manually 

disengage (“CLUTCH OUT”) the spooling drum from the gear train. 

This is called free spool. Engaging the clutch (“CLUTCH IN”) locks 

the winch into the gear system.

9.  Solenoid: Power from the vehicle battery flows through the 

weatherproof switch before being directed to the winch motor.

10.  Wired Remote lead Switch: The remote switch leads have a dual 

switch for powering in or powering out your winch drum. The remote 

control allows you to stand clear of the wire rope when the winch is 

under load.

11.  Wireless remote (Not included): This is designed and offered for 

‘Offroad’ or ‘None Commercial’ use only and is not included in any 

warranty offered, This allows the operator to always control the 

winch from up to 50 Ft away.

12.  Universal Flat Bed Mounting Channel: (Optional) Your winch could 

have been optionally supplied with a flat bed mounting channel that 

can be mounted to most flat surfaces such as trailers, truck beds 

and structures etc. The mounting channel also has a number of 

mounting holes and holes to accept your roller fairlead.

13.  Pulley/Snatch Block: (Optional) If your winch is supplied with a 

pulley/snatch block which can double the pulling power of the winch, 

or change the pulling direction without damaging the wire rope. We 

recommend you to use a double line and snatch block for pulling over 

70% of the rated line pull.

Summary of Contents for T110S12

Page 1: ...e product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to change without notice ENGLISH WINCH MODELS T1000 WINCH OWNERS MANUAL T110S12 T110A12 T110S24 T110A24 T114S12 T114A12 T114S24 T114A24 T122S12 T122A12 T122S24 T122A24 ...

Page 2: ...ch 4 Wire Rope Your winch has a galvanized aircraft cable designed specifically for load capacity of the rated line pull of this winch The wire rope feeds on from underneath the drum position it is looped at one end to accept the hook 5 Fairlead For when using the winch at an angle the roller fairlead acts to guide the rope onto the drum evenly and minimizes damage to the rope or winch from abrasi...

Page 3: ...ers or hands DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum manually with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power DANGER Failure to read and understand these warni...

Page 4: ...s be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or operate this tool WARNING Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tool...

Page 5: ...otting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the load You could easily exceed the winch rating and snap the cable When the vehicle is parked on an incline you should use wheel chocks CAUTION Always re spool cable neatly after any operation this will avoid any winch cable misalignment for the next use CAUTION The w...

Page 6: ...w Black long wire assembly connect the earth terminal on the motor Connect to Motor F1 Yellow Connect to Battery Positive Connect to Motor F2 Red Connect to Motor A Blue Black long wire assembly connect the earth terminal on the motor Connect to motor F2 Red Connect to Motor F1 Yellow Red long wire assembly Connect to battery positive Connect to Motor A Blue WIRELESS SWITCH RECEIVER White wire con...

Page 7: ...d be done with the wire rope in a straight line to winch vehicle see above illustration CAUTION When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook because in the event of a broken cable it will dampen the force For additional protection open the hood bonnet of the vehicle as shown NOTICE Forpullsover70 ratedlinepull werecommendtheuseofthesnatch pu...

Page 8: ...e vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in transport winch cable MUST be released when equipment or vehicle is secure Not doing so will possibly damage the brake and winch and void any warranty u Disconnect the wire rope from the anchor and NEV...

Page 9: ...s but drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage Operate winch while vehicle motor running Motor overheating Winch running for too long Allow winch to cool down periodically Motor runs in one direction only Loose or corroded battery cable or m...

Page 10: ...Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply Warranty Exclusions The Warranty does not cover the cost of labour or transportation shipping charges for the replacement or installation of defective part s This warranty does not apply to defects of t...

Page 11: ...7 37 5 68 3 31 Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 32 2 9 8 34 4 10 5 65 45 3000 1361 14 8 4 5 16 4 5 0 140 85 6000 2722 10 5 3 2 12 5 3 8 260 140 8000 3629 7 5 2 3 9 8 3 0 320 175 10000 4536 5 2 1 6 7 5 2 3 380 210 Line Pull And Rope Capacity In Layer L...

Page 12: ...t Weight Lbs Kg 90 4 41 75 34 Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 29 5 9 0 31 1 9 5 65 40 5000 2268 11 8 3 6 13 8 4 2 210 115 10000 4536 5 9 1 8 7 5 2 3 300 190 14500 6577 3 9 1 2 5 2 1 6 405 260 Line Pull And Rope Capacity In Layer Layer Rated line pull...

Page 13: ...MBLY DRAWING 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 18 19 20 21 11 12 23 24 25 24 4 26 27 28 29 30 31 32 33 34 35 37 39 40 7 8 42 9 41 43 44 45 17 22 38 36 T1000 145 T1000 100 46 T110S12 T110A12 T110S24 T110A24 T114S12 T114A12 T114S24 T114A24 ...

Page 14: ...pling 1 23 T1000021 End Bearing 1 24 T1000022 Gasket 2 25 T1000023 Gear Ring 1 26 T1000024 Circlip For Hole 1 27 T1000300 Bearing 1 28 T1000400 Gear Carrier Assembly Output 1 29 T1000025 Circlip For Hole 1 30 T1000500 Gear Carrier Assembly Intermediate 1 31 T1000600 Brake Shaft Assembly 1 32 T1000026 Gear Input Sun 1 33 T1000027 Planetary Gear 3 34 T1000028 Trust Washer 1 35 T1000700 Bearing 1 36 ...

Page 15: ...34 5 61 Mounting bolt pattern 10 4 5 254mm 114 3 mm 10 6 5 254mm 165 1mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 7 6 6 23 0 7 0 65 40 5000 2268 9 8 3 0 10 2 3 1 175 100 10000 4536 6 6 2 0 7 2 2 2 270 150 15000 6804 4 9 1 5 5 2 1 6 350 200 22000 9979 3 0 0 9 3 3 1 0 460 270 Line Pull And Rope Capacity In ...

Page 16: ...nual SPECIFICATIONS 16 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 36 40 39 1 37 38 44 T122S12 T122A12 T122S24 T122A24 ...

Page 17: ... Gear Ring 1 22 T2200020 Circlip For Hole 1 23 T2200021 Bearing 1 24 T2200300 Gear Carrier Assembly Output 1 25 T2200022 Circlip For Hole 1 26 T2200400 Gear Carrier Assembly Intermediate 1 27 T2200500 Brake Shaft Assembly 1 28 T2200023 Gear Input Sun 1 29 T2200024 Planetary Gear 3 30 T2200025 Trust Washer 1 31 T2200026 Bearing 1 32 T2200600 Clutch Assembly 1 33 T2200027 Gear Housing 1 34 T2200028 ...

Page 18: ...n Grundanforderungen der relevanten Richtlinien und Normen Dieses Zertifikat ist nur bei den obengenannten Produkten und Konfigurationen im Zusammenhang mit detaillierten Testdaten sowie mit allen zutreffenden rechtlichen Vorschriften des Produktes gültig Je déclare par la présente que le s dispositif s ci dessus ont été concus et fabriqués conformément aux sections pertinentes des exigences ci de...

Page 19: ... BS EN 14492 1 2006 A1 2009 BS EN 60204 1 2018 BS EN ISO 12100 2010 BS EN IEC 61000 6 2 2019 BS EN IEC 61000 4 2 2019 I hereby declare that the equipment named above has been designed and manufactured to comply with relevant sections of the above referenced specifications The products comply with the essential requirements of the relevant directives and standards This certificate is only valid for...

Page 20: ...XQ UK service bpeholdings co uk Germany BPE Solutions Deutschland GmbH Altrottstraße 31 D 69190 Walldorf Germany support bpeholdings de France BPE Solutions France SAS 3 Boulevard de Belfort 59000 Lille France sav bpeholdings fr For warranty and repair enquiries please contact the retailer where you purchased your winch product ...

Reviews: