Warrior Winches Spartan Series Assembly & Operating Instructions Download Page 10

9

 

Do not winch from an acute angle as the wire rope will pile up 

on one side of the drum causing damage to wire rope and the 
winch.  Fig 3.2  

Short pulls from an angle can be used to straighten the vehicle.  
Long pulls should be done with the wire rope at a  90° angle to 
the winch/vehicle.  

When  pulling  a  heavy  load,  place  a  blanket  or  jacket  over  the 
wire rope five or six feet from the hook.  In the event of a broken 
cable  it  will  dampen  the  snap  back.    For  additional  protection 

open the hood of the vehicle as shown in Fig 3.3  
For  pulls  over

  10000

lbs,  we  recommend  the  use  of  the 

snatch block/pulley block to double line the wire rope.  Fig 
3.4  

This  reduces  the  load  on  the  winch  and  the  strain  on  the 
rope by approximately 50%.  

 WARNING  - 

Never  use  your  winch  for  overhead 

hoisting or for lifting people or moving people.    

WINCHING TECHNIQUES A-Z  

a. Take time to asses your situation and plan your pull.  

b. Put on gloves to protect your hands.  

c. Disengage the clutch to allow free-spooling and also save battery power.  

d. Attach the hand saver hook to the clevis hook.  

e. Pull out the wire rope to your desired anchor point using the hand saver hook.  

f.  Secure the clevis hook to the anchor point: Sling, chain or snatch block.  Do not attach 

the hook back onto the wire rope.  

g. Engage the clutch.  

h. Connect the remote control to the winch.   

i.  Start your engine to ensure power is being replenished to the battery.  

j.  Power in the wire rope guiding the wire under tension to draw up the slack in the wire.  

Once the wire is under tension stand well clear. Never step over the wire rope.  

Fig 3.2 

 

Fig 3.3 

 

Fig 3.4 

 

     

 

Fig 3.5 

 

Summary of Contents for Spartan Series

Page 1: ...ELECTRICAL WINCH 12000 12000 SR Assembly Operating Instructions...

Page 2: ...t this manual you will find the following symbols for caution warning and danger Pay particular attention to the notes preceded by these symbols as they are written for your safety Ultimately safe ope...

Page 3: ...CLUDED WITH YOUR WINCH Gloves For handling the wire rope and hook strap Anchor Strap Chain Tree saver anchor straps are made of high quality nylon with high tensile strengths up to 15000lbs Heavy Blan...

Page 4: ...rope The braking action is applied by a separate mechanical brake 7 Free Spooling Clutch The clutch allows the operator to manually disengage Out the spooling drum from the gear train free spool Engag...

Page 5: ...n distribution of the full rated load 2 Start by connecting the Roller Fairlead Part 120700 to the Mounting Channel Part 120025 using 2 each of the Cap Bolt M10 X 35 Part 120002 Flat Washer Part 12000...

Page 6: ...mount the pin back to the Clevis Hook 7 Always use the Hand Saver when free spooling and re spooling the wire rope Using the Hand Saver keeps your hands and fingers away from the rotating drum 8 Check...

Page 7: ...l and battery leads when not in use WARNING Do not exceed maximum pull rating Avoid shock loads by using the control switch intermittently to take up the slack in the wire rope Shock loads can far exc...

Page 8: ...top winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch Electric w...

Page 9: ...nspect the winch installation and bolts to ensure that all bolts are tight before each operation x Never connect the cable back to itself This will cause cable damage Always use a snatch block sling o...

Page 10: ...he rope by approximately 50 WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCHING TECHNIQUES A Z a Take time to asses your situation and plan your pull b P...

Page 11: ...inch is meant for intermittent use Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching oper...

Page 12: ...the new rope on the drum keeping tension on the rope as it spools Ensure that the rope is respooling in the under wind position WARNING Only replace the wire rope with the identical replacement part r...

Page 13: ...unning Loose or corroded battery cable connections Clean tighten or replace Motor overheating Winch running time too long Allow winch to cool down periodically Motor runs in one direction only Defecti...

Page 14: ...13 WINCH ASSEMBLY DRAWING WINCH PARTS LIST No Part Qty Description Remark 1 120001 3 Terminal Protect...

Page 15: ...e Bar 10 120008 2 Ring Seals 11 120009 1 Screw M8 x 10 12 120010 4 Lock Washer 8 13 120011 4 Cap Screw M8 x 30 14 120300 1 Drum Assembly 15 120012 8 Screw M5 x 20 16 120013 8 Lock Washer 5 17 120014 1...

Page 16: ...20 1 Remote Control Switch RC3 34 120900 1 Cable Assembly 35 121000 1 Control Box 36 120026 2 Screw M5h16 37 120027 2 Lock Washer 5 38 120028 2 Block 12000 SPECIFICATION Rated line pulls 12000 lbs 544...

Page 17: ...2000 53 34 15 1 4 6 2 9533 42 38 34 1 10 4 3 7907 35 15 57 7 17 6 4 6755 30 03 65 6 20 0 WARRANTY Your winch has been manufactured and tested to the highest standards Please ensure you read and unders...

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