background image

WINCH MANUAL 

 AIR CLUTCH OPERATION

8

 AIR CLUTCH OPERATION

Air clutch for free spool

A

P O

Air clutch for free spool and two speed

A: Free Spool

B: High Speed

A B

P O

87~130 PSI
CLUTCH OUT

0 PSI
CLUTCH IN

 

WARNING

 

Clutch is in all the time, for clutch out, pressure 87~130psi is 

required into winch

 

Pressure should not be below 87psi, otherwise clutch will not 

work

 

When winch is under load or spooling, NEVER turn the clutch to 

out.

 

DANGER

These winches are not designed to be installed on 4x4, or any off-road 

vehicle, by doing so will void your warranty.
The hydraulic system needs a relief valve to ensure the system safety. 

The absence of such a valve could cause serious damage the winch 

and(or) serious injury or death.

If you are using a heat exchanger with your application to cool the 

hydraulic fluid, you should refer to the illustration about mounting.
You should check the hydraulic fluid level regular and replace any that 

may have seeped or spilled out. The hydraulic system should be purged at 

this time.  Listed below are the directions on how to purge the hydraulic 

system.

 Purging the hydraulic system.

1.  Start the engine.
2.  Power the winch to draw out about 5 feet of cable.
3.  Shut down the engine.
4.  Check the fluid level and fill as needed.
5.  Repeat steps 1 through 4 as necessary.
6.  Start the engine.
7.  Move the cable into the desired position.
8.  Turn the wheels on the vehicle from the right lock to the left lock 

positions five times to help bleed the hydraulic system.

Summary of Contents for 10JP

Page 1: ...nderstood before operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are...

Page 2: ...re Rope Your winch has a galvanized aircraft cable designed specifically for load capacity of the rated line pull of this winch The wire rope feeds on from underneath the drum position it is looped at...

Page 3: ...ands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotati...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...nd disengaging the clutch by operating the directional controls and operating the speed controls This will ensure that the winch is working properly and will help prevent unintended damage and injury...

Page 6: ...r and closed center An open center valve allows a continuous flow of system hydraulic fluid through the valve even when the selector is not in a position to actuate a unit A closed center selector val...

Page 7: ...alance Valve Winches Control Unit Directional Valve Relief Valve Pump Oil Tank Engine Balance Valve Directional Control Valve Engine Relief Valve Pump Oil Filter Reservoir Cooler Throttle Vavle Motor...

Page 8: ...ch a valve could cause serious damage the winch and or serious injury or death If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration...

Page 9: ...peration of the hydraulic winch and its systems regularly during the work or weekly In case of abnormal temperature rise leakage abnormal noise and vibration or pressure fluctuation the user should st...

Page 10: ...this Lifetime Limited Warranty None warrantable returns will be charged at BPE Limited standard rates The warranties set forth herein are exclusive and in lieu of all other warranties whether oral or...

Page 11: ...m Net weight Ibs kg 363 8 165 Pull Speed Pressure Flow First layer Line pull lbs kgs Pressure Mpa Psi Flow G min L min Line speed ft min m min 0 2 5 362 6 4 0 15 5 9 1 8 4000 1814 4 2 609 1 7 9 30 11...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 2 3 1 4 5 6 12 13 15 10 11 16 17 18 13 19 20 21 22 23 24 25 26 27 7 8 9 14 28 35 36 37 30 31 32 33 32 11 10 6 7 8 9 34 29 10JP...

Page 13: ...Plata 1 17 C220NH0015 Screw M8 x 10 1 18 C220NH0300 Drum Assembly 1 19 C220NH0016 Screw M8 x 35 24 20 C220NH0017 Lock Washer 8 24 21 C220NH0018 End Bearing 1 22 C220NH0019 Gear Ring 1 23 C220NH0400 Ge...

Page 14: ...Winch Manual SPECIFICATIONS 14 WINCH ASSEMBLY DRAWING 13JP...

Page 15: ...aring 1 35 GB276 89 Bring 61938 1 36 IYJ100A 7 Gasket 1 37 GB70 85 Screw M10 20 8 Part Number Description Qty 38 GB93 87 Gasket 10 13 39 GB5783 86 Bolt M10 30 13 40 IYJ100A 3 4 Motor seat 1 41 Z30A 16...

Page 16: ...rial Gear Oil 220 Oil Capacity 0 2 Gallon 0 8 Liter Mounting Bolts 8 M20 Class 10 9 Mounting bolt pattern 20 55 7 09 11 02 8 0 87 522mm 180 280mm 8 22 Cable Dia L 0 71 160 FT 20mm 40m Drum size Dia L...

Page 17: ...trial Gear Oil 220 Oil Capacity 0 2 Gallon 0 8 Liter Mounting Bolts 8 M20 Class 10 9 Mounting bolt pattern 20 55 7 09 11 02 8 0 87 522mm 180 280mm 8 22 Cable Dia L 0 87 160 FT 22mm 50m Drum size Dia L...

Page 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 15JP...

Page 19: ...earing 1 35 GB276 89 Bring 61938 1 36 IYJ150 7 Gasket 1 37 GB70 85 Screw M10 20 8 Part Number Description Qty 38 GB93 87 Gasket 10 13 39 GB5783 86 Bolt M10 30 13 40 IYJ150 3 4 Motor seat 1 41 Z30A 16...

Page 20: ...Winch Manual SPECIFICATIONS 20 WINCH ASSEMBLY DRAWING 20JP...

Page 21: ...earing 1 35 GB276 89 Bring 61938 1 36 IYJ150 7 Gasket 1 37 GB70 85 Screw M10 20 8 Part Number Description Qty 38 GB93 87 Gasket 10 13 39 GB5783 86 Bolt M10 30 13 40 IYJ200 3 4 Motor seat 1 41 Z30A 16...

Page 22: ...l Gear Oil 220 Oil Capacity 0 2 Gallon 0 8 Liter Mounting Bolts 8 M24 Class 10 9 Mounting bolt pattern 20 94 6 30 11 02 8 1 02 532mm 160 280mm 8 26 Cable Dia L 1 02 160 FT 26mm 45m Drum size Dia L 8 2...

Page 23: ...Oil Industrial Gear Oil 220 Oil Capacity 0 4 Gallon 1 5 Liter Mounting Bolts 8 M27 Class 10 9 Mounting bolt pattern 24 6 7 12 2 8 1 18 610mm 170 310mm 8 30 Cable Dia L 1 18 160 FT 30mm 50m Drum size D...

Page 24: ...Winch Manual SPECIFICATIONS 24 WINCH ASSEMBLY DRAWING 25JP...

Page 25: ...earing 1 35 GB276 89 Bring 61938 1 36 IYJ150 7 Gasket 1 37 GB70 85 Screw M10 20 8 Part Number Description Qty 38 GB93 87 Gasket 10 13 39 GB5783 86 Bolt M10 30 13 40 IYJ250 3 4 Motor seat 1 41 Z30A 16...

Page 26: ...Winch Manual SPECIFICATIONS 26 WINCH ASSEMBLY DRAWING 30JP...

Page 27: ...earing 1 35 GB276 89 Bring 61938 1 36 IYJ150 7 Gasket 1 37 GB70 85 Screw M10 20 8 Part Number Description Qty 38 GB93 87 Gasket 10 13 39 GB5783 86 Bolt M10 30 13 40 IYJ250 3 4 Motor seat 1 41 Z30A 16...

Page 28: ...trial Gear Oil 220 Oil Capacity 0 4 Gallon 1 5 Liter Mounting Bolts 8 M27 Class 10 9 Mounting bolt pattern 24 6 7 12 2 8 1 18 610mm 170 310mm 8 30 Cable Dia L 1 26 148 FT 32mm 45m Drum size Dia L 11 0...

Page 29: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

Reviews: