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Warrior, Inc.
16850 SW Upper Boones Ferry Rd. Suite A
Durham, OR 97224
Phone: (888) 220-6861
Fax: (503) 692-0364
18.
Insert two of the ½” x 5” Hex Bolts with a ½” USS Flat Washer through the top slots
of the bumper mounting plate. Use spacing washers (the washers with the smaller
outside diameter) to fill the gap between the bumper mounting plate and the body
mount portion of the frame as shown in
Figure 7.
Select the appropriate number of
spacer washers to match the size of the gap as closely as possible (most applications
will use 5 spacer washers per side.) Insert the ½” x 5” bolt through the mounting
plate, through the spacing washers, and then completely through the frame. (You
can create more finger space by backing off the 6 nuts threaded on in step 17).
19.
Insert the two remaining ½” x 5” Hex Bolts with a ½” USS Flat Washer through the
bottom slots of the mounting plate on each side, and again, entirely through the
truck frame. (Note: The hole on the rear side of the frame member is smaller, and
off-center when compared to the hole on the front side).
20.
Place a ½” USS Flat Washer and a ½” 2
-way lock nut on each of the four bolts.
21.
Visually align bumper, then fully tighten the [6] factory nuts and [4] ½” x 5” Hex
Bolts.
Light Bucket Installation:
1. See enclosed instruction sheet, 4550-4
“Factory Fog Light Bucket assembly and
Installation.”
Winch Installation:
1.
If you have a winch to install, you may do so now. The
Warrior Front Winch Bumper will accommodate most
8,000-12,000 pound winches currently on the market.
2.
Depending on the size of your winch, you may have to
remove the lower grill support for clearance. You may
also have to remove, or loosen the hood latch support
at the middle of the radiator. See
Figure 8.
3.
Place your winch on the winch plate. A second set of
hands may be helpful for positioning the winch.
4.
Thread your winch line through the fairlead hole.
5.
Attach the Fairlead, align and tighten as directed.
6.
Bolt your winch to the winch plate using mounting
hardware included with your winch.
Grill Reinstallation:
1.
Reinstall the factory radiator grill. Grill installation is the reverse of removal (Steps 1-4)
2.
Reconnect the battery cable to the negative battery terminal.
3.
Installation Complete.
If you need further assistance installing your product, please contact us by email at
or call us at (888) 220-6861.
Figure 8
Hood
Latch
Support
Lower
Grill
Support
Figure 7
Spacing
Washers