Warren rupp Sandpiper S05 Service & Operating Manual Download Page 14

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s05conductiveactalsm-rev1218

sandpiperpump

com

• Model S05 Conductive Acetal

MATERIAL CODES -

THE LAST 3 DIGITS OF PART NUMBER

000

Assembly, sub-assembly;

and some purchased items

010

Cast Iron

015

Ductile Iron

020

Ferritic Malleable Iron

080

Carbon Steel, AISI B-1112

110

Alloy Type 316 Stainless Steel

111

Alloy Type 316 Stainless Steel

(Electro Polished)

112

Alloy C

113

Alloy Type 316 Stainless Steel

(Hand Polished)

114

303 Stainless Steel

115

302/304 Stainless Steel

117

440-C Stainless Steel (Martensitic)

120

416 Stainless Steel

(Wrought Martensitic)

148

Hardcoat Anodized Aluminum

150

6061-T6 Aluminum

152

2024-T4 Aluminum (2023-T351)

155

356-T6 Aluminum

156

356-T6 Aluminum

157

Die Cast Aluminum Alloy #380

158

Aluminum Alloy SR-319

162

Brass, Yellow, Screw Machine Stock

165

Cast Bronze, 85-5-5-5

166

Bronze, SAE 660

170

Bronze, Bearing Type,

Oil Impregnated

180

Copper Alloy

305

Carbon Steel, Black Epoxy Coated

306

Carbon Steel, Black PTFE Coated

307

Aluminum, Black Epoxy Coated

308

Stainless Steel, Black PTFE Coated

309

Aluminum, Black PTFE Coated

313

Aluminum, White Epoxy Coated

330

Zinc Plated Steel

332

Aluminum, Electroless Nickel Plated

333

Carbon Steel, Electroless

Nickel Plated

335

Galvanized Steel

337

Silver Plated Steel

351

Food Grade Santoprene

353

Geolast; Color: Black

354

Injection Molded #203-40

Santoprene

Duro 40D +/-5;

Color: RED

356 Hytrel

357

Injection Molded Polyurethane

358

Urethane Rubber

(Some Applications)

(Compression Mold)

359

Urethane Rubber

360

Nitrile Rubber Color coded: RED

363

FKM (Fluorocarbon)

Color coded: YELLOW

364

E.P.D.M. Rubber

Color coded: BLUE

365

Neoprene Rubber

Color coded: GREEN

366

Food Grade Nitrile

368

Food Grade EPDM

371

Philthane (Tuftane)

374

Carboxylated Nitrile

375

Fluorinated Nitrile

378

High Density Polypropylene

379

Conductive Nitrile

408

Cork and Neoprene

425

Compressed Fibre

426

Blue Gard

440

Vegetable Fibre

500 Delrin

500

502

Conductive Acetal, ESD-800

503

Conductive Acetal, Glass-Filled

506 Delrin

150

520

Injection Molded PVDF

Natural color

540 Nylon

542 Nylon

544

Nylon Injection Molded

550 Polyethylene

551

Glass Filled Polypropylene

552

Unfilled Polypropylene

555

Polyvinyl Chloride

556

Black Vinyl

557 Unfilled Conductive Polypropylene

558

Conductive HDPE

559 Glass-Filled Conductive Polypropylene

570

Rulon II

580 Ryton

600

PTFE (virgin material)

Tetrafluorocarbon (TFE)

603

Blue Gylon

604 PTFE

606 PTFE

607 Envelon

608

Conductive PTFE

610

PTFE Encapsulated Silicon

611

PTFE Encapsulated FKM

632 Neoprene/Hytrel

633 FKM/PTFE

634 EPDM/PTFE

635 Neoprene/PTFE

637

PTFE, FKM/PTFE

638

PTFE, Hytrel

/PTFE

639 Nitrile/TFE

643 Santoprene

/EPDM

644 Santoprene

/PTFE

656 Santoprene

Diaphragm and

Check Balls/EPDM Seats

661 EPDM/Santoprene

666

FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals

668

PTFE, FDA Santoprene

/PTFE

Delrin and Hytrel are registered

tradenames of E.I. DuPont.
Nylatron is a registered tradename

of Polymer Corp.
Gylon is a registered tradename

of Garlock, Inc.
Santoprene is a registered tradename

of Exxon Mobil Corp.
Rulon II is a registered tradename

of Dixion Industries Corp.
Ryton is a registered tradename

of Phillips Chemical Co.
Valox is a registered tradename

of General Electric Co.

RECYCLING

Many components of SANDPIPER

AODD pumps are made of recyclable

materials. We encourage pump users to

recycle worn out parts and pumps whenever

possible, after any hazardous pumped fluids

are thoroughly flushed.

3: EXP

VIEW

Summary of Contents for Sandpiper S05

Page 1: ... Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2016 Warren Rupp Inc All rights reserved 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY SERVICE OPERATING MANUAL Original Instructions ...

Page 2: ...to be powered by compressed natural gas Powering the pump with natural gas will void the warranty Use safe practices when lifting kg 1 Ambient temperature range is as specified in tables 1 to 3 on the next page per Annex I of DEKRA 18ATEX0094X 2 ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in accordance with local electrical codes 3 Non...

Page 3: ...T5 T100 X 20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural Gas Models are restricted to 20 C to 80 C process temperature Note The ambient temperature range and the process temperature range should not exceed the operating temperature range of th...

Page 4: ...DED VIEW 7 Composite Drawings Parts List Materials Code SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Option Pilot Valve Intermediate Assembly SECTION 5 WET END 14 Diaphragm Drawing Diaphragm Servicing SECTION 6 OPTIONAL CONFIGURATIONS 16 Solenoid Shifted Air Valve Dual Port SECTION 7 WARRANTY CERTIFICATES 18 Warranty CE Declaration of Conformity Machinery AT...

Page 5: ...phragm Check Valve Non Wetted Porting Pump Pump Kit Brand Size Valve Level Material Check Valves Seat Material Options Style Options Options S XX X X X X X X X X X XX Model S __ ____ __ __ __ __ __ __ __ __ __ ____ fill in from pump nameplate Your Model ATEX Detail IEC EEX m T4 Note Pump models equipped with these explosion proof solenoid kit options E1 E3 E5 E7 E8 or E9 are certified and approved...

Page 6: ...s outstanding abrasion and impact resistance along with environmental stress cracking resistance 180 F 82 C 35 F 37 C Urethane Shows good resistance to abrasives Has poor resistance to most solvents and oils 150 F 66 C 32 F 0 C Virgin PTFE PFA TFE Chemically inert virtually impervious Very few chemicals are known to chemically react with PTFE molten alkali metals turbulent liquid or gaseous fluori...

Page 7: ...h Suction And Discharge Ports Are available In BSP tapered Internal BSP tapered external Suction Port NPT Internal 1 NPT External Integral Muffler 3 8 NPT Exhaust Port For Metal Muffler or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External Manifold Can Rotate 90 From Vertical Centerline Air Inlet 1 4 NPT DIMENSION A B Integral Muffler 4 1 16 7 1 16 Metal Mu...

Page 8: ... NPT Internal 1 NPT External Integral Muffler 3 8 NPT Exhaust Port For Metal Muffler or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External 44mm Manifold Can Rotate 90 From Vertical Centerline Air Inlet 1 4 NPT DIMENSION A B Integral Muffler 103mm 179mm Metal Muffler 130mm 206mm S05 Conductive Acetal Dimensions in inches metric dimensions in brackets Dimensi...

Page 9: ...suction side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal ...

Page 10: ...xhaust air causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occ...

Page 11: ... meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Excessive suction lift For lifts exceeding 20 of liquid filling the chamb...

Page 12: ... 18 3 476 221 000 AIR END KIT Seals O ring Gaskets Retaining Rings Air Valve Assembly Pilot Valve Assembly 476 202 360 WET END KIT Nitrile Diaphragms Nitrile Check Balls PTFE Seats and PTFE Seals 476 202 354 WET END KIT Santoprene Diaphragms Santoprene Check Balls PTFE Seats and PTFE Seals 476 202 357 WET END KIT Polyurethane Diaphragms Nitrile Spacer Gaskets Santoprene Check Balls PTFE Seats and ...

Page 13: ...r Outer 2 14 286 095 354 Diaphragm 2 286 095 357 Diaphragm 2 286 095 360 Diaphragm 2 286 116 000 Diaphragm One Piece Bonded 2 15 286 096 600 Diaphragm Overlay 2 16 312 106 502 Elbow Suction 2 17 312 112 502 Elbow Discharge 2 18 360 100 379 Gasket Air Inlet 1 19 360 108 360 Gasket Pilot Valve 1 20 360 102 360 Gasket Air Valve 1 21 518 138 502 Manifold NPT 2 518 138 502E Manifold BSPT Tapered 2 22 5...

Page 14: ... Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 5...

Page 15: ...ratches or other contaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 A Step 3 Reassembly of the air valve Install one bumper item 1 C and one end cap item 1 D with two o rings items 1 F and fasten with four hex capscrews items 1 E to the valve body item 1 B Align hole in end cap with roll pin on valve body Remove the new sleeve an spool set item 1 A from the...

Page 16: ...ge Replace plunger as needed Apply a light coating of grease to each o ring and re install the plungers in to the bushings Push the plungers in as far as they will go Step 3 Re install the pilot valve assembly into the intermediate assembly Be careful to align the ends of the stem between the plungers when inserting the stem of the pilot valve into the cavity of the intermediate Re install the gas...

Page 17: ...ms 2 for wear abrasion or cuts on the spherical surface The check valve seats items 33 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chamfers The spherical surface of the check balls must seat flush to the surface of the inner chamfer on the check valve seats for the pump to operate to peak efficiency Replace any worn or damaged p...

Page 18: ...e Piece Bonded 30 6 27 14 26 13 10 24 10 9 18 14 26 13 9 30 6 27 14 15 26 13 10 24 10 14 15 26 13 9 30 6 27 14 13 10 9 14 9 9 26 13 10 24 10 26 13 30 6 27 14 15 26 13 10 24 10 14 15 26 13 9 30 6 27 14 13 10 24 10 9 14 13 9 9 286 116 000 30 6 27 14 26 13 10 24 10 9 18 14 26 13 9 30 6 27 14 15 26 13 10 24 10 14 15 26 13 9 30 6 27 14 13 10 24 10 9 14 13 9 9 286 116 000 4 AIR END ...

Page 19: ... the diaphragm rod item 30 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes in the diaphragm with the bolt pattern in the intermediate item 4 Fasten the outer chamber item 13 to the pump using the capscrews items 9 and 10 and flanged nuts On the opposite side of the pump pull the diaphragm rod out as far as possible Make sure the bumper item ...

Page 20: ...EEXHAUST AIR The following steps are necessary to convert the pump to pipe the exhaust air away from the pump U s e a P h i l l i p s s c r e w d r i v e r to remove the four machine screws item 1 I Remove the muffler cap and muffler The air distribution valve body has 3 8 NPT threads for installation of metal muffler or piped exhaust IMPORTANT INSTALLATION NOTE The manufacturer recommends install...

Page 21: ...EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warre...

Page 22: ...ies MSA Series U Series F Series T Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex h IIC T5 225 C T2 Ga II 1 D Ex h IIIC T100 C T200 C Da II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db II 2 G Ex h mb IIC T5 Gb II 2 D Ex mb tb IIIC T100 Db Metallic pump models with no external a...

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