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s05nmdl2sm-REV1107 

Model S05 Non-Metallic Page 9

RECyClINg

Many components of SANDPIPER

®

 

AODD pumps are made of recyclable 
materials  (see  chart  on  page  10  for 
material specifications). We encourage 
pump users to recycle worn out parts 
and  pumps  whenever  possible,  after 
any  hazardous  pumped  fluids  are 
thoroughly flushed.

CE

This  pump  is  pressurized 
internally with air pressure 
during  operation.  Always 
make certain that all bolting 
is  in  good  condition  and 
that  all  of  the  correct 

bolting is reinstalled during assembly.

WARNINg

Before  pump  operation, 
i n s p e c t   a l l   g a s k e t e d 
fasteners  for  looseness 
caused by gasket creep. Re-
torque  loose  fasteners  to 

prevent leakage. Follow recommended torques 
stated in this manual.

CAUTION

When  used  for  toxic  or 
aggressive fluids, the pump 
should  always  be  flushed 
clean prior to disassembly.

WARNINg

Before  maintenance  or 
repair,  shut  off  the  com-
pressed  air  line,  bleed  the 
pressure,  and  disconnect 
the air line from the pump. 
The discharge line may be 

pressurized and must be bled of its pressure. 

WARNINg

WARNINg

Airborne particles and 
loud noise hazards.
Wear ear and eye 
protection.

Before  doing  any  main-
tenance  on  the  pump,  be 
certain  all  pressure  is 
completely vented from the 
pump,  suction,  discharge, 

piping, and all other openings and connections. 
Be certain the air supply is locked out or made 
non-operational,  so  that  it  cannot  be  started 
while work is being done on the pump. Be certain 
that  approved  eye  protection  and  protective 
clothing are worn all times in the vicinity of the 
pump. Failure to follow these recommendations 
may result in serious injury or death.

WARNINg

WARNINg

In  the  event  of  diaphragm 
rupture,  pumped  material 
may enter the air end of the 
pump,  and  be  discharged 
into  the  atmosphere.  If 

pumping a product which is hazardous or toxic, 
the air exhaust must be piped to an appropriate 
area for safe disposition.

IMPORTANT SAfETy 

INfORMATION

Take action to prevent static 
sparking. Fire or explosion 
can result, especially when 
handling flammable liquids. 
The pump, piping, valves, 

containers or other miscellaneous equipment 
must be grounded. (See page 31)

WARNINg

IMPORTANT

Read these safety warnings 
and  instructions  in  this 
manual  completely,  before 
installation  and  start-up  

of  the  pump.  It  is  the  responsibility  of  the 
purchaser to retain this manual for reference. 
Failure  to  comply  with  the  recommendations 
stated  in  this  manual  will  damage  the  pump, 
and void factory warranty. 

Read these safety warnings 
and  instructions  in  this 
manual  completely,  before 
installation  and  start-up  

of  the  pump.  It  is  the  responsibility  of  the 
purchaser to retain this manual for reference. 
Failure  to  comply  with  the  recommendations 
stated  in  this  manual  will  damage  the  pump, 
and void factory warranty. 

P u m p   c o m p l i e s   w i t h   E N 8 0 9   P u m p i n g 
D i r e c t i ve,   D i r e c t i ve   9 8 / 3 7 / E C   S a fe t y   o f 
Machinery,  and  Directive  94/9/EC,  EN13463-1  
Equipment  for  use  in  Potentially  Explosive 
Environments.  For  reference  to  the  directive 
c e r t i f i c a t e s   v i s i t :  w w w. w a r r e n r u p p. c o m .  
The  Technical  File  No.  AX1  is  stored  at  
KEMA,  Notified  Body  0344,  under  Document 
#203040000.

II 2GD T5

Summary of Contents for Sandpiper S05 Non-Metallic

Page 1: ...oid Shifted Air Valve Parts List 19 Solenoid Shifted Air Distribution Valve Option 20 Intermediate Assembly Drawing Parts List and Servicing 21 Check Valve Drawing and Servicing 22 Diaphragm Service D...

Page 2: ......

Page 3: ...ERFORMANCE CONSTRUCTION DATA Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 40 F 135 C 40 C Nylon 180 F 35 F 82...

Page 4: ...urethane Z One Piece Bonded PTFE Check Valve Seat T Virgin PTFE Non Wetted Material Options P Polypropylene 1 Polypropylene w PTFE Coated Hardware C Conductive Polypropylene Porting Options N NPT Thre...

Page 5: ...PSI HEAD 1 2 3 4 5 6 7 0 30 20 25 10 15 5 9 1 6 7 6 3 4 5 1 5 NPSHR FEET METERS 6 10 8 13 5 10 17 12 20 14 24 16 27 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 20 PSI 1 36 Bar Air Inlet Pressure 4...

Page 6: ...aust Port For Optional Muffler Styles or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External Manifold Can Rotate 90 From Vertical Centerline Air Inlet 1 4 NPT B...

Page 7: ...NPT Exhaust Port For Optional Muffler Styles or Piping Exhaust Air In Submerged Applications Discharge Port 1 2 NPT Internal 1 NPT External 44mm Manifold Can Rotate 90 From Vertical Centerline Air Inl...

Page 8: ...bration and strain to the pumping system A Warren Rupp Tranquilizer surge suppressor is recommended to further reduce pulsation in flow Air Supply Air supply pressure cannot exceed 125 psi 8 6 bar Con...

Page 9: ...049 000 Filter Regulator Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure IN...

Page 10: ...muffler Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective...

Page 11: ...on and protective clothing are worn all times in the vicinity of the pump Failure to follow these recommendations may result in serious injury or death WARNING WARNING In the event of diaphragm ruptur...

Page 12: ...OW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitril...

Page 13: ...s05nmdl2sm REV1107 Model S05 Non Metallic Page 11...

Page 14: ...354 WET END KIT Santoprene Diaphragms Nitrile Spacer Gaskets Santoprene Check Balls PTFE Seats and PTFE Seals 476 202 357 WET END KIT Polyurethane Diaphragms Nitrile Spacer Gaskets Santoprene Check Ba...

Page 15: ...er Outer 2 196 178 521 Chamber Outer 2 196 178 542 Chamber Outer 2 196 178 552 Chamber Outer 2 196 178 557 Champer Outer 2 15 286 095 354 Diaphragm 2 286 095 357 Diaphragm 2 ATEX Compliant 15 286 095...

Page 16: ...haust 1 031 168 000 Air Valve Assembly 1 Includes all items used on 031 166 000 above minus 1 H 1 I and 1 J ATEX Compliant main air valve assembly parts list Item Part Number Description Qty 1 031 166...

Page 17: ...et is match ground to a specified clerance Sleeves and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end...

Page 18: ...Bumper 2 1 E 165 123 147 End Cap 2 1 F 560 029 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 210 008 330 Safety Clip 1 1 I 530 031 550 Muffler 1 1 J 165 109 559 Muffler Cap 1 1 K 710 011 115 Sel...

Page 19: ...es and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end of the air valve body item 1 A Insert one end c...

Page 20: ...t valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring...

Page 21: ...l 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 49 241 001 000 Connector conduit 1 241 003 000 Conduit Connector with 1 Suppression Diode DC Only 50 170 065 115 Capscrew Flanged 1 4 20 x 1 00 4 52 618 0...

Page 22: ...cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric po...

Page 23: ...ng Remove the plungers items 29 from the bushings item 7 in each end of the intermediate cavity Inspect for wear or damage Replace plunger as needed Apply a light coating of grease to each o ring and...

Page 24: ...wear abrasion or cuts on the spherical surface The check valve seats items 34 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chamfer...

Page 25: ...Drawing with Overlay Diaphragm Service Drawing Diaphragm Service Drawing with One Piece Bonded 31 6 28 19 15 27 14 11 25 11 13 19 15 27 14 13 31 6 28 15 16 27 14 11 25 11 13 15 16 27 14 13 31 6 15 14...

Page 26: ...iaphragm rod item 31 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes in the diaphragm with the bolt pattern in the intermediate item 4 Fasten t...

Page 27: ...ing Illustration for Single Port Suction with Dual Port Discharge Illustration for Dual Port Suction and Single or Dual Port Discharge 37 38 NPT or BSP Tapered Connection NPT or BSP Tapered Connection...

Page 28: ...ng Single porting ofthe suction and dual porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dual discharge porting arran...

Page 29: ...talled in top position NPT 1 518 138 542E Manifold installed in top position BSP Tapered 1 518 138 552 Manifold installed in top position NPT 1 518 138 552E Manifold installed in top position BSP Tape...

Page 30: ...tion condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right Converting the pump for piping the exhaust air The following steps are necessary...

Page 31: ...th a Pulse Output Kit This converts the mechanical strokes of the pump to an electrical signal which interfaces with the Stroke Counter Batch Controller or user control devices such as a PLC See the i...

Page 32: ...ption 0 530 031 550 Integral Muffler uses 1 Cap and 4 706 027 115 Machine Screw to hold it in place option 1 530 024 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is...

Page 33: ...e the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Take action to prevent static...

Page 34: ...nsfield Ohio certifies that Air Operated Double Diaphragm Pumps Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic Containment Duty Gas UL High Pressure W Submersible and Tranquilizers...

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