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520-193-000

9/02

                                                 Model S15 Non-Metallic Design Level 2 Page 10

MATERIAL CODES

The Last 3 Digits of Part Number

000 ........ Assembly, sub-assembly; and some purchased

items

010 ........ Cast Iron
012 ......... Powered Metal
015 ......... Ductile Iron
020 ......... Ferritic Malleable Iron
025 ........ Music Wire
080 ........ Carbon Steel, AISI B-1112
100 ........ Alloy 20
110 ........ Alloy Type 316 Stainless Steel
111 ........ Alloy Type 316 Stainless Steel (Electro Polished)
112 ........ Alloy “C” (Hastelloy equivalent)
113 ......... Alloy Type 316 Stainless Steel (Hand Polished)
114 ......... 303 Stainless Steel
115 ......... 302/304 Stainless Steel
117 ......... 440-C Stainless Steel (Martensitic)
120 ......... 416 Stainless Steel (Wrought Martensitic)
123 ......... 410 Stainless Steel (Wrought Martensitic)
148 ........ Hardcoat Anodized Aluminum
149 ........ 2024-T4 Aluminum
150 ........ 6061-T6 Aluminum
151 ........ 6063-T6 Aluminum
152 ........ 2024-T4 Aluminum (2023-T351)
154 ........ Almag  35 Aluminum
155 ........ 356-T6 Aluminum
156 ........ 356-T6 Aluminum
157 ........ Die Cast Aluminum Alloy #380
158 ........ Aluminum  Alloy SR-319
159 ......... Anodized Aluminum
162 ......... Brass, Yellow, Screw Machine Stock
165 ........ Cast Bronze, 85-5-5-5
166 ........ Bronze, SAE 660
170 ........ Bronze, Bearing Type, Oil Impregnated
175 ........ Die Cast Zinc
180 ........ Copper Alloy
305 ........ Carbon Steel, Gray Epoxy Coated
306 ......... Carbon Steel, Black  PTFE Coated
307 ........ Aluminum, Gray Epoxy Coated
308 ......... Stainless Steel, Black  PTFE Coated
309 ......... Aluminum, Black  PTFE Coated
310 ......... Kynar

®

 Coated

330 ......... Zinc Plated Steel
331 ........ Chrome Plated Steel
332 ........ Aluminum,  Electroless Nickel Plated
333 ........ Carbon  Steel, Electroless Nickel Plated
335 ........ Galvanized Steel
336 ........ Zinc Plated Yellow Brass
337 ........ Silver Plated Steel
340 ........ Nickel Plated
342 ........ Filled Nylon
353 ......... Geolast; Color: Black
354 ........ Injection Molded #203-40 Santoprene - Duro 40D

+/-5; Color: RED

355 ........ Thermal Plastic
356 ........ Hytrel
357 ........ Injection Molded Polyurethane
358 ........ Rupplon (Urethane Rubber). Color coded:

PURPLE (Some Applications) (Compression Mold)

359 ........ Urethane Rubber
360 ........ Buna-N  Rubber. Color coded: RED
361 ........ Buna-N
363 ........ Viton  (Flurorel). Color coded: YELLOW
364 ........ E.P.D.M. Rubber. Color coded: BLUE
365 ........ Neoprene  Rubber. Color coded: GREEN
366 ........ Food  Grade Nitrile

368 ........ Food  Grade EPDM
370 ........ Butyl Rubber. Color coded: BROWN
371 ........ Philthane (Tuftane)
374 ......... Carboxylated Nytrile
375 ........ Fluorinated Nitrile
378 ........ High Density Polypropylene
405 ........ Cellulose Fibre
408 ........ Cork and Neoprene
425 ........ Compressed Fibre
426 ........ Blue Gard
440 ........ Vegetable Fibre
465 ........ Fibre
500 ........ Delrin 500
501 ........ Delrin 570
502 ........ Conductive Acetal, ESD-800
503 ........ Conductive Acetal, Glass-Filled
505 ........ Acrylic Resin Plastic
506 ........ Delrin 150
520 ........ Injection  Molded PVDF Natural color
540 ........ Nylon
541 ........ Nylon
542 ........ Nylon
544 ........ Nylon Injection Molded
550 ........ Polyethylene
551 ......... Glass Filled Polypropylene
552 ......... Unfilled Polypropylene
553 ......... Unfilled Polypropylene
555 ......... Polyvinyl Chloride
556 ......... Black Vinyl
570 ......... Rulon II
580 ......... Ryton
590 ......... Valox
591 ......... Nylatron G-S
592 ........ Nylatron NSB
600 ......... Virgin PTFE
601 ......... PTFE (Bronze and moly filled)
602 ......... Filled PTFE
603 ........ Blue Gylon
604 ......... Virgin PTFE
607 ........ Envelon
606 ......... Injected molded PFA
610 ........ Encapsulated Silicon
611 ........ Encapsulated Viton
632 ......... Neoprene/Hytrel
633 ......... Viton/PTFE
634 ......... EPDM/PTFE
637 ......... PTFE, Viton
638 ......... PTFE, Hytrel
639 ......... Buna-N
643 ......... Santoprene

®

/EPDM

644 ......... Santoprene

®

Delrin, Viton and Hytrel are registered tradenames of
E.I. DuPont.

Gylon is a registered tradename of Garlock, Inc.

Nylatron is a registered tradename of Polymer Corp.

Santoprene is a registered tradename of Monsanto Corp.

Rulon II is a registered tradename of Dixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Kynar

®

 is a registered tradename of ATOFINA Chemicals, Inc.

Warren Rupp, Rupplon, SandPIPER, SandPIPER II, PortaPump,
Tranquilizer, RuppGUARD, RuppTech and SludgeMaster are
registered tradenames of Warren Rupp, Inc.

This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and that

all of the correct bolting is reinstalled during
assembly.

WARNING

Before pump operation,
inspect all gasketed
fasteners for looseness
caused by gasket creep.
Re-torque loose fasteners

to prevent leakage. Follow recommended
torques stated in this manual.

CAUTION

When used for toxic or
aggressive fluids, the pump
should always be flushed
clean prior to disassembly.

WARNING

Before maintenance or
repair, shut off the com-
pressed air line, bleed the
pressure, and disconnect
the air line from the pump.

The discharge line may be pressurized and
must be bled of its pressure.

WARNING

IMPORTANT

Read these safety warnings
and instructions in this
manual completely, before
installation and start-up
of the pump. It is the

responsibility of the purchaser to retain this
manual for reference. Failure to comply with
the recommendations stated in this manual will
damage the pump, and void factory warranty.

WARNING

Airborne particles and loud
noise hazards.

Wear ear and eye protection.

WARNING

In the event of diaphragm
rupture, pumped material
may enter the air end of the
pump, and be discharged
into the atmosphere. If

pumping a product which is hazardous or toxic,
the air exhaust must be piped to an appropriate
area for safe disposition.

IMPORTANT SAFETY

INFORMATION

Before doing any main-
tenance on the pump, be
certain all pressure is
completely vented from the
pump, suction, discharge,

piping, and all other openings and connections.
Be certain the air supply is locked out or made
non-operational, so that it cannot be started while
work is being done on the pump. Be certain that
approved eye protection and protective clothing
are worn all times in the vicinity of the pump.
Failure to follow these recommendations may
result in serious injury or death.

WARNING

Summary of Contents for sandpiper ii S15

Page 1: ...s List 18 Air Distribution Valve Servicing 19 Air Distribution Valve with Stroke Indicator Options 20 Air Distribution Valve with Stroke Indicator Parts List 20 Air Distribution Valve with Stroke Indi...

Page 2: ......

Page 3: ...lic Design Level 2 Ball Valve Air Powered Double Diaphragm Pump ENGINEERING PERFORMANCE CONSTRUCTION DATA CE U S Patent 5 851 109 5 996 627 400 210 6 241 487 Other U S Patents Applied for Materials Ma...

Page 4: ...oated Aluminum K PTFE Coated Aluminum L PTFE Coated Aluminum with PTFE Coated Hardware R Epoxy Coated Aluminum with PTFE Coated Hardware Porting Options A ANSI Flange D DIN Flange 7 Dual Porting ANSI...

Page 5: ...S Gallons per minute Liters per minute 340 320 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 100 90 80 70 60 50 40 30 20 10 0 BAR PSI Head 1 2 3 4 5 6 7 0 30 20 25 10 15 5 9 1 6 7 6 3 4 5...

Page 6: ...7 8 Dimensions S15 Non Metallic Dimensions in Inches Dimensional tolerance 1 8 Note Porting Flanges are also avaible with PN10 40mm DIN bolting configuration Dimension Standard Pump Pulse Output Kit M...

Page 7: ...tric Dimensions S15 Non Metallic Dimensions in Millimeters Dimensional tolerance 3mm 606mm Dimension Standard Pump Pulse Output Kit Mesh Muffler A B 167mm 322mm 202mm 357mm 225mm 380mm Note Porting Fl...

Page 8: ...imensions S15 Non Metallic with RuppGUARD Spill Prevention 28 5 8 B 15 1 4 A Dimension Standard Pump A B 6 9 16 7 15 16 Pulse Output Kit Mesh Muffler 12 11 16 14 1 16 8 13 16 14 15 16 Note Porting Fla...

Page 9: ...age 7 Metric Dimensions S15 Non Metallic with RuppGUARD Spill Prevention 728 mm B A Dimension Standard Pump A B 167mm 202mm Pulse Output Kit 322mm 357mm Mesh Muffler 225mm 380mm Note Porting Flanges a...

Page 10: ...The flexible hose reduces vibration and strain to the pumping system A surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar C...

Page 11: ...ssor 020 050 000 Filter Regulator 020 050 001 Lubricator 020 047 007 Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being p...

Page 12: ...600 Virgin PTFE 601 PTFE Bronze and moly filled 602 Filled PTFE 603 Blue Gylon 604 Virgin PTFE 607 Envelon 606 Injected molded PFA 610 Encapsulated Silicon 611 Encapsulated Viton 632 Neoprene Hytrel...

Page 13: ...r Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action...

Page 14: ...for PVDF RuppGUARD Santoprene Diaphragms PTFE Overlay Diaphragms PTFE Pumping Diaphragms PTFE Balls and PTFE Seals 031 141 000 ASSEMBLY AIR VALVE without Encapsulated Muffler Muffler Cap and six scre...

Page 15: ...c HD 3 8 16 x 2 75 4 171 053 308 Capscrew Soc HD 3 8 16 x 2 75 4 14 196 147 520 Chamber Outer 2 196 147 552 Chamber Outer 2 15 196 148 156 Chamber Inner 2 196 148 307 Chamber Inner 2 196 148 309 Chamb...

Page 16: ...hamber Spill Prevention 2 44 286 076 600 Diaphragm Pumping 2 45 518 131 520 Manifold 2 replaces 518 130 xxx 518 131 520E Manifold 40mm DIN 2 518 131 552 Manifold 2 replaces 518 130 xxx 518 131 552E Ma...

Page 17: ...lugs items 49 The spill prevention chambers are filled through the exposed ports 4 Apply air pressure to the air distribution valve Install safety clip item 1 N into the smaller unthreaded hole in one...

Page 18: ...places 518 130 xxx 518 131 55E Manifold 40mm DIN 2 46 538 022 110 Nipple Pipe 4 538 022 308 Nipple Pipe 4 47 560 078 611 O Ring 8 48 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 49 618 025 110 Plug...

Page 19: ...14 The discharge manifolds and elbows can now be removed 3 Remove the top two boss plugs items 49 The spill prevention chambers are filled through the exposed ports 4 Apply air pressure to the air dis...

Page 20: ...28 550 Muffler 1 1 G 560 020 360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self tapping 4 For pumps equipped with PTFE Coated Hardware 1 031 140 002 Air Valve Assembly 1 Includes...

Page 21: ...scratches or other contaminates Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassemblyoftheairvalve Install one end cap item 1 E w...

Page 22: ...098 147 Cap End 2 1 F 530 028 550 Muffler 1 1 G 560 020 360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self Tapping 4 1 K 210 008 330 Clip Safety 1 1 M 560 029 360 O Ring 2 For P...

Page 23: ...spool part of item 1 A from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of...

Page 24: ...il 24VAC 12VDC 1 219 002 000 Solenoid Coil 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 58 241 001 000 Connector conduit 1 59 170 061 115 Capscrew Hex HD 3 8 16 x 1 75 4 60 618 052 506 Plug 2 For Explo...

Page 25: ...a pilot valve is normally utilized to cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other...

Page 26: ...rts List ITEM PART NUMBER DESCRIPTION QTY 2 095 088 000 Pilot Valve Assembly 2 A 095 081 551 Body Pilot Valve 1 2 B 135 033 506 Bushing 2 2 C 675 055 115 Ring Spiral Retaining 2 2 D 770 049 175 Spacer...

Page 27: ...Step 3 Re assembly of the pilot valve First install a spiral retaining ring to one end of the pilot valve body Install one bushing making sure the step side faces toward the wiper Apply a light coatin...

Page 28: ...520 193 000 9 02 Model S15 Non Metallic Design Level 2 Page 26 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay...

Page 29: ...to compensate for stress relaxation in the clamped assembly Step 5 Installing the diaphragm assemblies to the pump Make sure the bumper item 6 is installed over the diaphragm rod Thread the stud of t...

Page 30: ...product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right CONVERTINGTHE PUMP F...

Page 31: ...cuts abrasive wear or embedded materials Replace as needed Inspect the check balls items 3 for wear abrasion or cuts on the spherical surface The check valve seats items 36 should be inspected for cu...

Page 32: ...9 02 Model S15 Non Metallic Design Level 2 Page 30 Dual Port Option Drawing 1 ANSI STYLE FLANGE CONNECTION FOUR 62 HOLES ON A 3 88 BOLT CIRCLE 1 ANSI STYLE FLANGE CONNECTION FOUR 62 HOLES ON A 3 88 B...

Page 33: ...n the Dual Porting Drawing Single porting of the suction and dual porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dua...

Page 34: ...ak detectors remove the bottom NPT pipe plug on the visual sight tube item 53 Insert leak detector into the pipe tee item 52 RuppTech LEAK DETECTION OPTION B MECHANICAL Follow instructions found elsew...

Page 35: ...control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the Air Distribution Valve Assembly when the threaded exhaust po...

Page 36: ......

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