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Cooling Fan. 
 

 

Industrial heavy duty fan operating on single phase is provided for proper cooling of 

transformer and Rectifier 
 

WIRE FEEDER

 
 

Wire Feeder has the following components. 

 

Wire feeder motor with Mechanism. 

 
 

WARMIG Series machines employ permanent magnet type DC Motors for wire feeding. The 

feeding mechanism is two roll type and is designed for easy changing of rollers depending on the 
wire size. 
 

Drive Card. 

 

 

 

 

The drive card used to drive the wire feeder motor is MOSFET based and the design is 

rugged enough to absorb the voltage fluctuation. The electronic stopping circuitry is provided for 
instant stopping of the wire feed. 
 

Sequence Card. 

 
 

 

The sequence card is controls the sequence of events in the welding process and it uses 

only TTL Logic. Provision is made to adjust the BURN-OFF timing. 
 

MIG Welding Torch. 

 
 

 

The machines comes with 36KD Torch in 400 Amps and 25AK torch in 250 Amps 

models. The details of the assembly drawing in shown in the fig. 
 

NOTE: THE LINER OF THE TORCH HAS TO BE CLEANED ON A REGULAR BASIS 
FOR GOOD WELDING RESULTS 

 
 
 
 
 
 
 

 
 

Summary of Contents for WARMIG-400

Page 1: ...ELDING MACHINE MODEL WARMIG 400 WARPP ENGINEERS PVT LTD B 1005 WESTERN EDGE II NEAR METRO MALL OFF WESTERN EXPRESS HIGHWAY BORIVALI E MUMBAI 400 066 Tel 91 22 28542272 73 74 Fax 28542275 E mail sales...

Page 2: ...3 5 SAFETY 3 6 VOLTAGE SETTING CHART 4 7 FEED RATE CHART 4 8 OPERATION 5 9 FAULT FINDING 6 10 SPARE PART LIST 7 ILLUSTRATIONS 1 CONTROL WIRING INSIDE THE POWER SOURCE 1 2 CONTROLWIRING OF THE FEEDER...

Page 3: ...st the output voltage Super Enameled Copper wirers are used for primary winding and fiber glass coated strips are used for secondary windings The coils are varnished with H Class grade varnish for dur...

Page 4: ...card used to drive the wire feeder motor is MOSFET based and the design is rugged enough to absorb the voltage fluctuation The electronic stopping circuitry is provided for instant stopping of the wi...

Page 5: ...NECT THE MACHINE TO THE POWER SUPPLY AND SEPARATE EARTHING TO BE PROVIDED SAFETY All safety precautions are to be taken for the safety of welders and surrounding people Some of them are listed below 1...

Page 6: ...6 1 31 5 39 2 52 9 NOTE Voltage indicated are NO LOAD Voltages and the welding voltages will be lower than this WIRE FEED RATE CHART Wire feed rate in meters per minute as per the setting of feeder po...

Page 7: ...g in to Torch Keep it pressed till the wire comes out the TIP of the torch 6 Connect the regulator heater combination to the CO2 cylinder 7 Release the CO2 gas 8 Now one dial of the regulator will sho...

Page 8: ...nter connecting cable connection at both the machine end and feeder end 5 When the torch trigger is pressed the wires comes out of the torch gas starts flowing but welding do not takes place 1 Check f...

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Page 13: ...07 C1111 Secondary Coil C1115 C1114 C1118 Choke Coil C1128 C1127 C1129 Diode Monoblock C150703 Diode C150401 C150502 Exhaust fan C160403 C160403 C160403 Rotary Switch C2201 Rotary Switch 3 pole 5 way...

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