background image

INTIG 250 PULSE DC Pulse Argon Welding Machine

 

 

Item

 

Model

 

Sectional area of

 

power cable (mm2)

 

Air switch

 

(A)

 

Sectional area of

 

ground cable

 

(mm2)

 

 

INTIG 402 PULSE

 

 

≥2.5

 

 

40

 

 

≥25

 

 

 

 

 

 

 

6.Installation  :

 

 

 

a. 

The power supply of this machine is 3~ 415

V 50/60HZ, user should prepare the switchboard 

and install the air switch (breaker) and ground cable. Connect the green-yellow wire of the 

three-phase input cable to the grounding wire on the switchboard reliably according to the 

below table:

 

 

 
 
 
 
 
 
 
 

 

b.  - Connect the argon gas to the air inlet through reducing valve (Use 

Ф6 air hose);

 

c.  - When work as Tig, connect 

“+” terminal to work-piece firmly; when work as MMA, connect

 

the “+” terminal according to different electrode;

 

d. 

- Welding torch connection: Air cooling torch: connect the torch gas hose withthe 

“Gas outlet 

“on the  welding  machine,  connect  the  torch  control  plug  with  the  “Torch  Switch“on  the 
welding machine, connect the main cable with 

“-” terminal on the welding machine;

 

 

7.  Operation :

 

 

e.  Turn on  the power  switch,  the  welding machine start  to  check  by  itself,  the  digital meters 

and indicators on panel lights on together for 1.5 seconds and lights off 0.5 seconds, then 
display normally;

 

f.   - Press the  torch trigger switch & adjust  the  argon  gas flow according  to different  welding 

technology.

 

g.  - Set the 

“pulse on/off” according to different welding technology, press the “Pulse current” 

key to  do  that.  If choose 

“pulse off”, set the welding current by adjusting the encoder; if 

choose 

“pulse  on”,  set  the  “peak  current”,  “PWM  ratio”,  “Pulse  frequency”  and  “base 

curre

nt”, press left/right selection key to choose the parameters need to be set;

 

h.  -  Set  the  

“gas  pre-flow  time”,  “arc  starting  current”,  “Up-slope  time”,  “down-  slope

 

time

”,”crater current” and “gas post-flow time” according to different welding technology;

 

i.   Welding operation:

 

i.   Two steps:  take  the  tungsten  electrode  close  to  the  work-piece  about  1~3mm, 

press the welding torch switch without loosen, it start

B

s weld normally after current

 

up-slope, when finish welding, loosen the welding torch switch, the current down-

 

slope to crater current. After welding, please do

n’t take away the welding torch at 

once,  should  wait  the  gas  post-flow  time  finish,  to  protect  the  weld  crater  and

 

tungsten electrode;

 

ii.   Four  steps:  take  the  tungsten  electrode  close  to  the  work-piece  about  1~3mm, 

press  the  welding  torch  switch  without  loosen,  after  arc striking,  find  the  welding 
position, then loosen the welding torch switch, the welding current will increase to 
the  set  current,  it  starts  weld  normally  ,  when  finish  welding,  press  the  welding 
torch  switch  again,  the  current  down-slope  to  crater  current,  loosen  the  torch 
switch, arc stop and the welding finish. After welding, please do

n’t take away the 

welding torch at once, should wait the gas post-flow time finish, to protect the weld 
crater and tungsten electrode

 

j.    MMA:  connect  the  work-

piece  too  “+’”-”  according  to  different  welding  technology;  after 

connecting  the  ground  cable  and  electrode  holder,  set  the  welding  current/arc  force 
current/hot  starting  current  according  to  electrode

 

diameter; before welding, the welding machine output 18V 

~ 

20V DC voltage, when the

 

instant moment that electrode touch the work-piece, the welding

 

machine output welding current and start the normal welding, after arc stop, the open 
circuit voltage will remain 1 second.

 

Summary of Contents for INTIG 250 PULSE

Page 1: ...ulse Argon Arc Welding Machine WARPP ENGINEERS PVT LTD SUERVEY NO 36 15 UNIQUE INDUSTRIAL COMPLEX DHUMAL NAGAR VASAI E DISTT PALGHAR MAHARASHTRA INDIA PIN 410208 Contact No 08551819944 8551817869 8518...

Page 2: ...FALLING DOWN WHEN IT IS PLACED ON THE GRADIENT GROUND 2 IT S FORBIDDEN UNFREEZING THE PIPELINE BY THE WELDING MACHINE 3 THE SHIELD RANK OF THIS SERIES OF WELDING MACHINES IS IP23E 4 The rated duty cyc...

Page 3: ...ce fumes and gases hazardous to health Avoid breathing these fumes and gases While working in limited room use enough ventilation and or exhaust to keep fumes and gases away from the breathing zone or...

Page 4: ...welding and the decompression flow meter the adapter and the pipe are all in good condition Make sure that the installation of cylinder is by the wall and bundled tightly bya chain Be sure to put the...

Page 5: ...WeldingMachine CONTENTS 1 Overview 2 Working condition and environment 3 Specification and parameters 4 System description 5 Front Panel description 6 Installation 7 Operation 8 Maintenance 9 Trouble...

Page 6: ...n used for almost all metal work pieces except magnesium aluminum alloy such as stainless steel pipeline boiler aerospace equipment etc 2 Working condition Environment a Input Power i The exact input...

Page 7: ...ce Current Rage A 0 120 Gas Pre flow Time S 0 5 Arc Striking Current Range A 5 250 Current Up slope Time S 0 10 Welding current A 5 250 Pulse Peak Current Range A 5 250 Pulse Background Current Range...

Page 8: ...elding current The control circuit will control the output current through the adjusting of the pulse width The negative feedback signal which is the real welding current get from the output current s...

Page 9: ...he TIG mode This LED indicates the welding is in the PULSE mode This LED indicates the welding is in the 2 Trackmode Applicable only in TIG Mode This LED indicates the welding is in the 4 Track mode A...

Page 10: ...SE CURRENT This LED indicates the base current during 7 off time of pulse output Applicable in PULSE MODE DOWN SLOPE This LED indicates the time taken for machine to reach its Arc current from its wel...

Page 11: ...key to choose the parameters need to be set h Set the gas pre flow time arc starting current Up slope time down slope time crater current and gas post flow time according to different welding technol...

Page 12: ...e shooting 1 When machine energized the circuit breaker trip Three phase bridge rectifier was may damage Replace the rectifier IGBT damage Replace IGBT 2 No output current Cooling fan not work or over...

Page 13: ...e short circuit parts 9 Machine not work but the overload indicator on Machine overload Stop welding let the machine rest for 10min without load Cooling fan damage Replace cooling fan 10 Arc break dur...

Page 14: ...SP02488 2 Rectifier bridge SP01901 3 IGBT SP01871 4 Filter Capacitor SA00033 5 Cooling fan SP01321 6 Display PCB SP01928 D 7 Main PCB SP01928 M 8 Drive PCB SP01229 9 Control T F SP00899 10 Output Diod...

Reviews: