Warn 98054 Installation Instructions Manual Download Page 3 | Manualshive

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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

3

98271A1

P A R T S L I S T

Item Part No.

Description

Qty.

A1

98010

BUMPER WELDMENT

1

A2

96285

LIGHT BEZEL

2

Item Part No.

Description

Qty.

B1 6818 1/2-13X1-1/2

HEXHEAD CAPSCREW 2

B2 6819 5/8-11X11/2

HEX CAPSCREW 2

B3 6820 5/8

LOCK WASHER 2

B4 6821 5/8-11

HEX NUT 2

B5

9213

1/2 FLAT WASHER

4

B6

9471

5/8 FLAT WASHER

4

B7

13231

CABLE TIE

2

B8

29060

1/2 - 13 NYLOCK NUT

2

B9

91541

STAINLESS CAPSCREW

18

B10

96329

PANEL NUT

18

B11

98258

PLASTIC LOCKING PLUG

4

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Summary of Contents for 98054

Page 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Page 2: ...nd parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your vehicle is equipped with any of these systems or features consult your vehicle owner s manual before installing this product These systems may need to be disabled as a result of installing this product T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications w...

Page 3: ...1 A2 96285 LIGHT BEZEL 2 Item Part No Description Qty B1 6818 1 2 13X1 1 2 HEXHEAD CAPSCREW 2 B2 6819 5 8 11X11 2 HEX CAPSCREW 2 B3 6820 5 8 LOCK WASHER 2 B4 6821 5 8 11 HEX NUT 2 B5 9213 1 2 FLAT WASHER 4 B6 9471 5 8 FLAT WASHER 4 B7 13231 CABLE TIE 2 B8 29060 1 2 13 NYLOCK NUT 2 B9 91541 STAINLESS CAPSCREW 18 B10 96329 PANEL NUT 18 B11 98258 PLASTIC LOCKING PLUG 4 ...

Page 4: ... you will be reinstalling in a later step 3 Unclip the trailer harness receptacle by squeezing the two tabs together and push outward 4 Remove the bumper and place on flat surface 5 Remove the trailer plug receptacle shown already removed 6 Remove the license plate lamps by twisting the bulb holder to unplug then squeeze the two tabs and remove the lamp housing from the bumper Figure 1 Figure 2 Fi...

Page 5: ...ng the frame brackets to the bumper 9 Lift up the top plastic piece located above the bumper frame brackets to expose bolts 10 Remove necessary hardware to free bumper from frame bracket 11 Reinstall bumper bracket hitch back onto vehicle the same way it was removed by reinstalling the bolts previously removed in Step 2 Tighten hardware now Refer to torque specifications on page 2 I N S T A L L A ...

Page 6: ...iously removed from the stock bumper into your new bumper 15 Install factory wiring harness sensors if equipped and any other electronic component to the new WARN bumper Tip If reinstalling sensors You will need to install in two pieces a Unclip sensor from sensor retainer b Insert sensor retainer through the front of the bumper Remember to insert in the same orientation as stock bumper c Clip sen...

Page 7: ...ch hardware 20 Tighten all hardware at this time 21 Place the nut clips over the light port holes as shown NOTE If you are installing lights to your bumper first cut the back of the bezel out before installing bezel to bumper 22 Insert light bezel A2 through bumper light port and align with nut clips Secure bezel with ten stainless steel socket head screws B9 Review exploded view on page 3 23 Repe...

Page 8: ...e winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or...

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