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©2013 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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91853A0

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL 

SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

M A I N T E N A N C E   /   C A R E

• 

Inspect all metal parts on the plow, plow mount, and related hardware. Replace all parts that appear rusted or deformed prior to 

use.

• 

Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use.  Tighten all nuts and bolts that appear 

to be loose. Stripped, fractured, or bent bolts or nuts need to be replaced immediately.

• 

Check all moving and rotating parts. Remove debris that may inhibit the part from moving freely.  Store out of the weather be-

tween use to protect against corrosion, freezing and to keep operating smoothly.

Figure 14:  *Complete mount assembly shown with push tube and plow blade installed.  

 

 *    Plow Base, Plow Blade and Plow blade-raising mechanism sold separately.  For complete plow system options, go 

to  www.warn.com for the complete line of plow accessories available.

1.   Refer to these installation instructions for illustrations and detailed information on the installation, safe and proper operation and 

assembly diagrams of your Universal Plow Mount. If you are unable to resolve the problem, then go to step 2.

2.   Contact your dealer where you purchased your Universal Plow Mount Kit. If, after discussing the problem with their parts and 

service staff, you are still unable to resolve the problem then go to step 3.

3.   If you are unable to resolve the problem to your satisfaction, please call Warn Industries Customer Service at: 1-800-543-9276.  You 

may also contact Warn Industries by visiting our website: www.warn.com.

S E R V I C E

Summary of Contents for 91810

Page 1: ...lled Never stand or ride on the plow Always stay clear of moving parts and joints Always keep others away when operating or adjusting plow Always perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Always replace all worn or damaged parts before operating Never operate this WARN product with damaged or missing parts Always drive slowly over bumpy ...

Page 2: ...tallation and operating instructions thoroughly N O T E S T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Installation page 4 7 Torque Specifications page 6 Pre Operation System Check page 7 Maintenance Care page 8 Service page 8 T O O L S R E Q U I R E D Tape Measure Your WARN Universal Plow Mount Kit fits most but not all ATVs For any installation questions contact your WAR...

Page 3: ...67 6 3 8 16 X 3 4 CARRIAGE HEAD BOLT 6779 6 3 8 16 LOCKING HEX NUT 2002 8 5 16 18 LOCKING HEX NUT 60869 4 5 16 18 X 1 3 8 X 2 U BOLT 60870 4 5 16 18 X 1 1 4 X 1 3 4 U BOLT not shown 61461 4 5 16 18 X 1 1 4 X 2 U BOLT not shown 3 8 16 x 3 4 Carriage Head Bolt Push Tube Attach Bracket Spine Plate Adjustable Rear Contact Plate 3 8 16 Locking Hex Nut 5 16 18 X 1 3 8 X 2 U bolt 5 16 18 Locking Hex Nut ...

Page 4: ...rsonal injury WARNING Always wear safety glasses when installing this kit A drilling operation will cause flying metal chips Flying chips can cause eye injury WARNING Always take time to fully read and understand the installation and Operations Guide included with this product Figure 4 Incorrect Placement u bolts not parallel and over 25 apart Figure 3 Correct Placement u bolts parallel and betwee...

Page 5: ...allfuellines brakelines electricalwires andotherobjectsarenotpuncturedor damagedwhen ifdrillingonthevehicle Failuretoinspecttheareatobedrilledmay resultinvehicledamage electricalshock fireorpersonalinjury NOTICE Thoroughlyinspecttheareatobedrilled onbothsidesofmaterial priortodrilling andrelocateanyobjectsthatmaybedamagedandthendrillclearanceholesforu bolts NOTE During operation vibration may occu...

Page 6: ...t to spine bracket with carriage bolts and locking nuts 8 INSTALLATION 9 INSTALLATION Pin Holes 4 3 8 16 x 3 4 Carriage Head Bolt 4 3 8 16 Locking Hex Nut Figure 10 Slide adjustable rear contact plate onto spine plate to align with rear u bolts Do not fasten at this time 10 INSTALLATION 11 INSTALLATION Figure 11 Loosely secure rear contact plate to spine with carriage bolts 2 3 8 16 x 3 4 Carriage...

Page 7: ...otherwise specified FASTENERSIZE FASTENERTORQUE Socket WrenchSize lb ft N m 5 16 U bolt 17 23 1 2 socket 3 8 CarriageBolt 30 40 9 16 socket P R E O P E R A T I O N S Y S T E M C H E C K Perform system check 1 Verify mount orientation is correct see final assembly image on page 3 for reference 2 Check fasteners and make sure they are tight and to proper torque 3 Verify that plow blade can rotate fr...

Page 8: ...e tween use to protect against corrosion freezing and to keep operating smoothly Figure 14 Complete mount assembly shown with push tube and plow blade installed Plow Base Plow Blade and Plow blade raising mechanism sold separately For complete plow system options go to www warn com for the complete line of plow accessories available 1 Refer to these installation instructions for illustrations and ...

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